Display Panel Reflection Reduction Layer for Slim OLED Visibility

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Solution Overview

Problem

Display panels using organic light emitting diodes with a white subpixel face issues of high external light reflectance, leading to reduced visibility and increased thickness and manufacturing costs due to the need for a polarizing plate, which is thick and inflexible.

Innovation Solution

A display panel design featuring a substrate with color subpixel regions and a white subpixel region, where a color filter layer is applied to the subpixel regions and a thinner reflection reduction layer is used in the white subpixel region, comprising a selected color filter from the color filter layer, to reduce external light reflectance and improve visibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a polarizing plate is added to reduce external light reflectance, then visibility is improved, but thickness and manufacturing cost increase

Engineering Contradiction:
Improveexternal light reflectanceVSAvoiddisplay panel thickness
Core Design Contradiction:
Object-affected harmful factorsVSLength of stationary object

Solution Approach 1:

The invention extracts and removes the polarizing plate from the display panel structure, replacing it with a reflection reduction layer formed by selective removal of the color filter layer. This eliminates the need for the thick polarizing plate while maintaining the function of reducing external light reflectance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention applies local quality by selectively removing the color filter layer only in the white subpixel region where external light reflectance is problematic, while preserving the color filter layer in color subpixel regions. This localized approach reduces reflectance where needed without adding thickness across the entire panel.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If a polarizing plate is added to reduce external light reflectance, then visibility is improved, but manufacturing cost increases

Engineering Contradiction:
Improveexternal light reflectanceVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The invention extracts and removes the polarizing plate from the display panel structure, replacing it with a reflection reduction layer formed by selective removal of the color filter layer. This eliminates the need for the thick polarizing plate while maintaining the function of reducing external light reflectance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The color filter layer serves multiple functions: it provides color filtering in color subpixels and, when selectively removed in white subpixels, provides reflectance reduction. This multi-functionality eliminates the need for a separate polarizing plate component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If a polarizing plate is added to reduce external light reflectance, then visibility is improved, but flexibility is reduced

Engineering Contradiction:
Improveexternal light reflectanceVSAvoidflexibility
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The invention extracts and removes the polarizing plate from the display panel structure, replacing it with a reflection reduction layer formed by selective removal of the color filter layer. This eliminates the need for the thick polarizing plate while maintaining the function of reducing external light reflectance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention uses the thin color filter layer structure (when selectively removed) instead of the thick rigid polarizing plate, enabling the display panel to achieve flexibility while maintaining the reflectance reduction function.

Inventive Principle:
Principle #30Flexible shells and thin films

4Use of energy by moving object

If the color filter layer is not formed in the white sub pixel, then power consumption is reduced, but external light reflectance increases

Engineering Contradiction:
Improvepower consumptionVSAvoidexternal light reflectance
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The invention applies local quality by selectively removing the color filter layer only in the white subpixel region where external light reflectance is problematic, while preserving the color filter layer in color subpixel regions. This localized approach reduces reflectance where needed without adding thickness across the entire panel.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces external light reflectance in the white subpixel region, enhancing visibility while maintaining a slim profile and reducing manufacturing costs by eliminating the need for a polarizing plate, thus facilitating the production of flexible and slim display panels.

Implementation Method 1

a reflection reduction layer provided in the white sub pixel region, wherein the reflection reduction layer includes at least one color filter selected from the color filter layer

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Data Source

PatentUS10388705B2Display panel and method for manufacturing thereof
Publication Date: 2019.08.20 LG DISPLAY CO LTD
  • US10388705B2 patent drawing
  • US10388705B2 patent drawing
  • US10388705B2 patent drawing

AI summary

A display panel includes a substrate with a plurality of color sub pixel regions and a white sub pixel region constituting a unit pixel; a color filter layer with a color filter provided in each of the plurality of color sub pixel regions; and a reflection reduction layer provided in the white sub pixel region. The reflection reduction layer includes at least one color filter selected from the color filter layer, and a thickness of the reflection reduction layer is smaller than a thickness of the selected color filter.