Display Panel Microstructures for Uniform RGB Light Extraction
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Solution Overview
Problem
Conventional LED display panels exhibit poor color display effects due to differing light extraction efficiencies of red, green, and blue light emitting elements, leading to uneven color representation.
Innovation Solution
The method involves using different transfer methods and growth substrate patterns to configure first and second color light emitting elements with unique surface microstructures on the display panel's light emitting surface, balancing their light extraction efficiencies.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If conventional LED display panels use standard light emitting elements for red, green, and blue colors, then the display panel can be manufactured with simple processes, but the light extraction efficiency varies significantly among different colors resulting in poor display effect
Solution Approach 1:
The patent applies local quality by configuring different surface microstructures for light emitting elements of different colors. Specifically, red, green, and blue light emitting elements are given distinct surface microstructure types (first, second, and third types respectively), allowing each color to have optimized light extraction characteristics tailored to its specific wavelength and extraction efficiency requirements, thereby resolving the uniformity issue without requiring complete redesign of all elements
Solution Approach 2:
The patent segments the manufacturing process into distinct growth stages for different color light emitting elements. By growing red, green, and blue elements separately on the same substrate with different surface microstructures, the patent enables independent optimization of each color's light extraction efficiency while maintaining a unified substrate structure, thus improving precision without proportionally increasing overall complexity
2Manufacturing precision
If different surface microstructures are applied to different color light emitting elements, then the color display effect is improved, but the manufacturing process becomes more complex
Solution Approach 1:
The patent achieves universality by using a single substrate that can support multiple types of surface microstructures simultaneously. The substrate serves multiple functions: it provides mechanical support, enables selective growth of different light emitting elements, and accommodates diverse surface microstructure configurations. This multi-functionality allows improved color display quality without requiring separate manufacturing systems for each color type
Solution Approach 2:
The patent implements local quality by applying specific surface microstructure types to specific color regions during the growth process. Red light emitting elements receive first type surface microstructures, green elements receive second type, and blue elements receive third type. This localized differentiation improves color display quality while the systematic approach to assignment keeps the manufacturing process manageable
Data Source
AI summary
A display panel, a manufacturing method thereof and a display device are provided. The method includes: forming a display panel including light emitting elements, the plurality of light emitting elements includes first color light emitting elements and second color light emitting elements. The method includes at least one of: transferring the first color light emitting elements and the second color light emitting elements by different transfer methods, growing the first color light emitting elements and the second color light emitting elements by different growth substrate patterns, or making the first color light emitting elements and the second color light emitting elements with different surface microstructures facing a light emitting surface of the display panel.


