Display Photo-Catalyst Layer for Self-Cleaning and Sterilizing

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Solution Overview

Problem

Current displays lack integration of environmental protection features, despite growing awareness for sustainability, with few inventions incorporating functionalities for environmental protection.

Innovation Solution

A display is designed with a photo-catalyst layer integrated between substrates, which includes an oxide metal layer formed by heating an external metal layer, providing self-cleaning, sterilizing, and anti-molding capabilities through UV light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a photo-catalyst layer is integrated into the display structure, then environmental protection functions (sterilizing, deodorizing, anti-molding) are enhanced, but device complexity increases

Engineering Contradiction:
Improveenvironmental protection functionVSAvoiddisplay structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the photo-catalyst layer with existing display components (gate electrode, source/drain electrodes, or pixel electrode) by forming them in the same film layer or integrating them into the same structural plane. This merging approach allows the display to gain environmental protection functions without adding separate independent components, thus reducing the increase in device complexity while maintaining reliability enhancement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements multi-functionality by enabling the display structure to serve both its primary display function and additional environmental protection functions (sterilizing, deodorizing, anti-molding) through the integrated photo-catalyst layer. The same structural elements (substrates, electrodes) simultaneously support display operations and photo-catalytic environmental protection, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If an external metal layer is heated to form an oxide metal layer for the photo-catalyst, then manufacturing precision is improved, but manufacturing process complexity increases

Engineering Contradiction:
Improvephoto-catalyst layer formationVSAvoidmanufacturing process
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by forming the external metal layer in advance during the same manufacturing step as the gate electrode, source/drain electrodes, or pixel electrode. This preliminary formation of the metal layer allows subsequent heating to occur at a later stage when other display components are already in place, enabling precise control of the oxidation process without requiring complex coordinated manufacturing of all components simultaneously.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes parameter changes by controlling the heating process to transform the external metal layer into an oxide metal layer. By adjusting heating temperature, duration, and atmospheric conditions, the manufacturing process achieves precise control over the photo-catalyst layer formation, improving manufacturing precision while keeping the process relatively simple through well-established thermal oxidation techniques.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The display effectively utilizes the photo-catalyst layer for sterilizing, deodorizing, and anti-molding functions, enhancing environmental protection features while maintaining display functionality.

Implementation Method 1

heating the external metal layer to make it form an oxide metal layer

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

photo-catalyst layer... providing self-cleaning, sterilizing, and anti-molding capabilities through UV light emission

Methodology Applied
Scientific EffectPhoto-catalysis: Catalysis

Data Source

PatentUS10192899B2Display and manufacture method thereof
Publication Date: 2019.01.29 AU OPTRONICS CORP
  • US10192899B2 patent drawing
  • US10192899B2 patent drawing
  • US10192899B2 patent drawing

AI summary

A display includes a first substrate, a second substrate, a plurality of pixels and a photo-catalyst layer. The plurality of pixels are disposed between the first substrate and the second substrate. The photo-catalyst layer is disposed above a surface of the second substrate facing the first substrate or above a surface of the first substrate facing the second substrate. Manufacturing methods of a display are additionally disclosed.