Distributed Optical Tap Terminals With Hardened Outdoor Connectivity

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Solution Overview

Problem

There is a need to incorporate hardened technology into distributed tap architectures to enhance durability and ease of installation, particularly for outdoor environments.

Innovation Solution

The implementation of an optical tap terminal with an environmentally sealed enclosure and an optical tapping circuit, featuring hardened de-mateable fiber optic connection locations, gel-sealed cable ports, and the ability to be re-enterable and pole-mounted.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional non-hardened tap architectures are used, then device complexity and cost are reduced, but durability and reliability in outdoor environments deteriorate

Engineering Contradiction:
ImprovedurabilityVSAvoidcomplexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The optical tap terminal is divided into distinct functional components: an environmentally sealed enclosure for protection, hardened de-mateable fiber optic connection locations for robust connectivity, gel-sealed cable ports for environmental sealing, and mounting structures for secure installation. This segmentation allows each component to be optimized independently for its specific function while contributing to overall durability without proportionally increasing complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The enclosure is pre-configured with environmental sealing features including gel-sealed cable ports and sealed interiors that protect internal components from outdoor conditions before exposure. Hardened fiber optic connection locations are pre-installed to provide immediate protection against environmental damage and physical stress, eliminating the need for additional protective measures during deployment.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Ease of operation

If traditional non-hardened tap architectures are used, then ease of installation is reduced, but manufacturing simplicity is maintained

Engineering Contradiction:
Improveease of installationVSAvoidmanufacturing simplicity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The optical tap terminal is manufactured with pre-installed hardened fiber optic connection locations, gel-sealed cable ports, and mounting structures already integrated into the enclosure. This preliminary configuration during manufacturing eliminates the need for complex field assembly and environmental sealing procedures during installation, significantly improving ease of installation while the modular design keeps manufacturing processes manageable.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Multiple functions are combined into single integrated components: the enclosure simultaneously provides structural protection, environmental sealing, and mounting capability; fiber optic connection locations integrate mechanical hardening with optical connectivity; and cable ports combine sealing functionality with cable routing. This merging reduces the number of separate components and assembly steps required during installation.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If environmentally sealed enclosures are implemented, then protection against outdoor environmental conditions is improved, but device complexity increases

Engineering Contradiction:
Improvenetwork reliabilityVSAvoidcomplexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Environmental sealing is applied locally at critical points where environmental exposure occurs: cable ports are sealed with gel to prevent moisture and contaminant ingress, the enclosure interior is sealed to protect internal components, and connection locations are hardened to resist environmental degradation. This localized approach provides comprehensive protection without requiring complex sealing systems throughout the entire device.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The enclosure utilizes composite construction combining sealed housing materials with gel sealing compounds and hardened connection materials. This composite approach creates a multi-layered protection system that achieves high reliability against environmental conditions while using proven materials and established sealing technologies that do not significantly increase complexity.

Inventive Principle:
Principle #40Composite materials

4Duration of action of stationary object

If hardened de-mateable fiber optic connection locations are added, then connectivity durability is improved, but device complexity and cost increase

Engineering Contradiction:
Improveconnectivity durabilityVSAvoidcomplexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

Hardened fiber optic connection locations are pre-installed and protected within the sealed enclosure before field deployment. This beforehand protection ensures that the fiber optic connections are shielded from environmental damage, physical stress, and contamination from the outset, extending their operational lifespan and durability without requiring complex protective mechanisms during operation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides enhanced durability and ease of installation for distributed tap architectures, allowing them to withstand outdoor environmental conditions while maintaining network reliability and reducing complexity and costs.

Implementation Method 1

a gel sealant unit that mounts within the enclosure. The gel sealing unit includes a volume of gel defining the cable ports for sealing fiber optic cables

Methodology Applied
Scientific EffectGel sealing: Gel

Implementation Method 2

The actuator includes at least one spring for applying spring load to the volume of gel to maintain the gel under spring pressure

Methodology Applied
Scientific EffectSpring pressure: Spring

Data Source

PatentUS12276844B2Distributed tap architecture incorporating hardened connectivity
Publication Date: 2025.04.15 COMMSCOPE TECHNOLOGIES LLC
  • US12276844B2 patent drawing
  • US12276844B2 patent drawing
  • US12276844B2 patent drawing

AI summary

Distributed optical tapping architectures include two or more optical tap terminals daisy-chained together. Each optical tap terminal includes an environmentally sealed enclosure; an optical tapping circuit positioned within an interior of the enclosure, the optical tapping circuit including an tap input, a tap pass-through output, and a tap drop output; and hardened interface locations (e.g., de-mateable fiber optic connection locations, cable-pass through glands, etc.) corresponding to the tap input, the tap pass-through output and the tap drop output.