Doped Gate Dielectric Profiles for Threshold Voltage Tuning

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Solution Overview

Problem

As semiconductor devices continue to shrink in size, challenges arise in controlling the threshold voltages of gate structures, leading to inefficiencies in integrating electronic components.

Innovation Solution

The implementation of doped gate dielectric layers with dipole dopants allows for precise control of threshold voltages by individual doping loops, enabling varying threshold voltages in different regions of the gate structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional gate dielectric layers are used in miniaturized semiconductor devices, then device integration density is improved, but threshold voltage control precision deteriorates

Engineering Contradiction:
Improveintegration densityVSAvoidthreshold voltage control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by doping specific regions of the gate dielectric layer with dipole dopants to create spatially varying threshold voltages. Different device regions receive tailored dopant concentrations and types (e.g., nitrogen, fluorine, chlorine) to achieve locally optimized electrical characteristics while maintaining overall high integration density

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes physical and chemical parameters of the gate dielectric layer by introducing dipole dopants that modify the dielectric's electrical properties. By controlling dopant concentration, distribution depth, and chemical composition, the threshold voltage can be precisely adjusted without changing the physical dimensions of the miniaturized devices

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If multiple doping loops are used to control threshold voltages, then threshold voltage precision is improved, but process complexity increases

Engineering Contradiction:
Improvethreshold voltage controlVSAvoiddoping process
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent segments the doping process into multiple sequential doping loops, where each loop targets specific device regions with particular dopant types and concentrations. This segmentation allows independent optimization of threshold voltages for different transistor types (e.g., PFET and NFET regions) while maintaining a systematic and controllable process flow

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs periodic doping loops where dopants are introduced, annealed, and then removed or deactivated in cyclic sequences. This periodic action enables precise control over dopant distribution and activation timing, achieving high threshold voltage precision through repeated, controlled cycles rather than a single complex step

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the integration density of electronic components by providing consistent and adjustable threshold voltages, improving the performance and efficiency of semiconductor devices.

Implementation Method 1

each dipole dopant material may form dipole moments with a material of the interfacial layer

Methodology Applied
Scientific EffectDipole moment formation:

Implementation Method 2

one or more dipole dopant materials are doped into a gate dielectric layer

Methodology Applied
Scientific EffectDoping: Dopants

Data Source

PatentUS20250316485A1Semiconductor Device Having Doped Gate Dielectric Layer and Method for Forming the Same
Publication Date: 2025.10.09 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250316485A1 patent drawing
  • US20250316485A1 patent drawing
  • US20250316485A1 patent drawing

AI summary

In an embodiment, a semiconductor device is provided, which includes a first doped gate dielectric layer and a second doped gate dielectric layer, wherein the first doped gate dielectric layer and the second doped gate dielectric layer comprise a high-k material doped with a dipole dopant. The second doped gate dielectric layer has a second concentration of the first dipole dopant. The concentration of the dipole dopant in the first doped gate dielectric layer is greater than the concentration, and the concentration peak of the dipole dopant in the first doped gate dielectric layer is deeper than the concentration peak of the dipole dopant in the second doped gate dielectric layer. A first gate electrode over the first doped gate dielectric layer, and a second gate electrode over the second doped gate dielectric layer, the first gate electrode and the second gate electrode have a same width.