Doped HfO2 Ferroelectric Layer for NC FET Subthreshold Swing

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Solution Overview

Problem

Conventional semiconductor devices face challenges in achieving a low subthreshold swing due to the limitations of high-K gate materials like un-doped HfO2, which are amorphous and paraelectric, and ferroelectric materials like PZT or BaTiO3, which are not fully compatible with silicon-based semiconductors and degrade with thickness reduction.

Innovation Solution

A doped HfO2 layer with an orthorhombic crystal phase is used, where the crystal orientation is controlled to achieve ferroelectric properties, integrated into a negative-capacitance field effect transistor (NC FET) structure, utilizing a capping layer and seed dielectric layers to maintain polarization and enhance ferroelectric effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If un-doped HfO2 is used as gate material, then high-K property is achieved, but ferroelectric properties are lost due to amorphous structure

Engineering Contradiction:
Improveswitching speedVSAvoidferroelectric property stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the crystal structure parameter of HfO2 from amorphous to orthorhombic phase through doping and annealing processes. This parameter change enables the material to exhibit ferroelectric properties while maintaining high-K characteristics, resolving the contradiction between achieving high-K properties and maintaining ferroelectric stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure by doping HfO2 with other elements (such as Si, Al, or Ta) to stabilize the orthorhombic phase. This composite approach allows the material to simultaneously achieve high-K properties and stable ferroelectric behavior, overcoming the limitation of un-doped amorphous HfO2.

Inventive Principle:
Principle #40Composite materials

2Reliability

If traditional ferroelectric materials like PZT or BaTiO3 are used, then ferroelectric properties are achieved, but compatibility with silicon-based semiconductors deteriorates

Engineering Contradiction:
Improveferroelectric property stabilityVSAvoidcompatibility with silicon-based semiconductors
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the material composition parameter from traditional ferroelectric materials (PZT, BaTiO3) to doped HfO2 with orthorhombic phase. This parameter change maintains ferroelectric properties while improving compatibility with silicon-based semiconductor manufacturing processes, as HfO2 can be deposited and annealed using standard CMOS-compatible techniques.

Inventive Principle:
Principle #35Parameter changes

3Length of moving object

If ferroelectric material thickness is reduced, then device scaling is achieved, but ferroelectric properties degrade

Engineering Contradiction:
Improvelayer thicknessVSAvoidferroelectric property stability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent uses doped HfO2 composite material where the doping elements (Si, Al, Ta, etc.) stabilize the orthorhombic phase at reduced thicknesses. This composite approach allows the ferroelectric layer to be scaled down to thinner dimensions while maintaining stable ferroelectric properties, overcoming the degradation issue faced by traditional ferroelectric materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the crystal phase parameter to orthorhombic phase through doping and controlled annealing, which enables the material to maintain ferroelectric properties at reduced thicknesses. The orthorhombic phase stabilization through doping allows thin film ferroelectric layers to retain their properties even when scaled down for advanced technology nodes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach results in a steep subthreshold swing for low power operation, maintaining ferroelectric properties down to 3 nm, and is compatible with silicon-based semiconductors, improving the performance of NC FETs.

Implementation Method 1

A doped HfO2 layer with an orthorhombic crystal phase is used, where the crystal orientation is controlled to achieve ferroelectric properties

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 2

utilizing a capping layer and seed dielectric layers to maintain polarization and enhance ferroelectric effects

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 3

A doped HfO2 layer with an orthorhombic crystal phase is used, where the crystal orientation is controlled to achieve ferroelectric properties

Methodology Applied
Scientific EffectFerroelectricity:

Data Source

PatentUS11563102B2Semiconductor device and manufacturing method thereof
Publication Date: 2023.01.24 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11563102B2 patent drawing
  • US11563102B2 patent drawing
  • US11563102B2 patent drawing

AI summary

In a method of manufacturing a negative capacitance structure, a dielectric layer is formed over a substrate. A first metallic layer is formed over the dielectric layer. After the first metallic layer is formed, an annealing operation is performed, followed by a cooling operation. A second metallic layer is formed. After the cooling operation, the dielectric layer becomes a ferroelectric dielectric layer including an orthorhombic crystal phase. The first metallic film includes a oriented crystalline layer.