Doped Pyrochlore Electrocatalysts for Acidic Oxygen Evolution

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Solution Overview

Problem

The high cost of precious metals used in catalysts for the acidic oxygen evolution reaction (OER) has hindered the widespread commercialization of proton exchange membrane water electrolysis (PEMWE) systems for hydrogen production.

Innovation Solution

Development of pyrochlore compounds with the chemical formula Sm2Ru2xM2-2xO7, where M is selected from Ir, Sc, Fe, Cu, Pd, Cr, and Rh, and x is between 0.5 and 0.9, as electrocatalysts for the OER in acidic conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If precious metals are used to produce effective catalysts for acidic OER, then catalytic activity is improved, but cost increases

Engineering Contradiction:
Improvecatalytic activityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition parameters by doping Sm2Ru2O7 with transition metals (M = Cr, Mn, Fe, Co, Ni, Cu, Zn) at controlled concentrations (x = 0.1-0.5 in Sm2Ru2-xMxO7), optimizing the balance between catalytic activity and cost by reducing precious metal content while maintaining performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite catalyst materials by combining Sm2Ru2O7 with transition metal dopants to form doped pyrochlore structures, achieving synergistic effects that reduce dependence on precious metals while maintaining or enhancing catalytic activity for acidic OER

Inventive Principle:
Principle #40Composite materials

2Productivity

If higher current densities are achieved, then productivity is improved, but applied potential must increase

Engineering Contradiction:
Improvecurrent densityVSAvoidapplied potential
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the compositional parameters (doping concentration x and Ru content) to achieve higher current densities at lower applied potentials by enhancing the intrinsic catalytic activity through transition metal doping, which modifies the electronic structure and surface properties of the catalyst

Inventive Principle:
Principle #35Parameter changes

3Reliability

If catalyst durability is improved, then reliability is enhanced, but catalytic activity may decrease

Engineering Contradiction:
ImprovedurabilityVSAvoidcatalytic activity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent optimizes the doping concentration parameter (x = 0.1-0.5) to achieve a balance between durability and activity, where moderate doping levels provide sufficient structural stability and resistance to degradation while maintaining high catalytic activity through optimized electronic and geometric properties

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates composite structures with Sm2Ru2O7 and transition metal dopants that provide both structural stability for durability and active sites for catalytic activity, achieving simultaneous improvement in both reliability and productivity

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The doped pyrochlore compounds exhibit enhanced catalytic activity and durability compared to undoped Sm2Ru2O7, achieving higher current densities at lower applied potentials and maintaining performance over time.

Implementation Method 1

electrocatalysts for the oxygen evolution reaction

Methodology Applied
Scientific EffectElectrocatalysis: Catalysis

Implementation Method 2

oxygen evolution reaction (OER)

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS20250092543A1Electrocatalysts for the oxygen evolution reaction in acid conditions
Publication Date: 2025.03.20 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US20250092543A1 patent drawing
  • US20250092543A1 patent drawing
  • US20250092543A1 patent drawing

AI summary

An oxygen evolution reduction electrocatalyst includes a pyrochlore compound with the chemical formula Sm2Ru2xM2-2xO7, where M is selected from the group consisting of Ir, Sc, Fe, Cu, Pd, Cr, and Rh, and x is less than 1.0 and greater than or equal to 0.5. Also, a water electrolysis cell includes an anode, a cathode, an electrolyte, and the oxygen evolution reduction electrocatalyst.