Double-Decker Coach Axle Configuration for Road Safety

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Solution Overview

Problem

Existing double-decker coaches face issues with passenger comfort and safety, as well as road surface damage, due to inadequate suspension and steering systems.

Innovation Solution

A double-decker coach design featuring a transverse front axle with steerable wheels, a tandem rear axle with independently suspended drive and trailing wheels, and an optimal axle ratio to enhance road safety, comfort, and maneuverability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a double-decker coach uses a conventional axle configuration, then the passenger capacity is increased, but the passenger comfort and safety deteriorate

Engineering Contradiction:
Improvepassenger capacityVSAvoidpassenger safety and comfort
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The rear axle assembly is segmented into a drive axle and a trailing axle, with each axle independently suspended. This segmentation allows each axle to independently absorb and distribute loads, reducing the impact on passenger compartments and improving overall safety and comfort while maintaining high passenger capacity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suspension system is designed to be dynamically responsive, with independent suspension for each axle that can adapt to varying road conditions and load distributions, thereby maintaining passenger comfort and safety despite the increased capacity of the double-decker configuration

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If a double-decker coach uses a conventional axle configuration, then the passenger capacity is increased, but the road surface damage increases

Engineering Contradiction:
Improvepassenger capacityVSAvoidroad surface damage
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The rear axle assembly is segmented into a drive axle and a trailing axle, with each axle independently suspended. This segmentation allows each axle to independently absorb and distribute loads, reducing the impact on passenger compartments and improving overall safety and comfort while maintaining high passenger capacity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention optimizes the ratio of distance C (between the third axle and rear end) to distance B (between front axle and trailing axle) to be between 0.2 and 0.5. This parameter change in axle positioning distributes the vehicle's weight more evenly across the road surface, reducing concentrated loads and minimizing road surface damage while maintaining the double-decker's high passenger capacity

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If the ratio of distance C to distance B is not optimized, then the manufacturing is simpler, but the steerability and maneuverability deteriorate

Engineering Contradiction:
Improveaxle configuration simplicityVSAvoidsteerability and maneuverability
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The invention optimizes the ratio of distance C (between the third axle and rear end) to distance B (between front axle and trailing axle) to be between 0.2 and 0.5. This parameter change in axle positioning distributes the vehicle's weight more evenly across the road surface, reducing concentrated loads and minimizing road surface damage while maintaining the double-decker's high passenger capacity

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS8840123B2Double-decker coach
Publication Date: 2014.09.23 VDL VAN HOOL BELGIUM BV
  • US8840123B2 patent drawing
  • US8840123B2 patent drawing
  • US8840123B2 patent drawing

AI summary

A double-decker coach is described which includes a frame, an engine, a front axle and a tandem rear axle. The front axle lies transversely to the principal axis of the frame and offers support to the frame. The front axle includes a pair of steerable wheels, which lie mounted on bearings. The pair of wheels can be steered by a driver. The tandem rear axle lies transversely to the longitudinal direction of the frame and is mounted parallel to the front axle and offers support to the aforesaid frame. The tandem rear axle includes a drive axle and a trailing axle. The drive axle includes two pairs of drive wheels. The drive axle is coupled to the engine. The trailing axle is mounted parallel to the drive axle and includes two pairs of trailing wheels. The ratio of the distance (C) between the third axle and the rear end of the double-decker coach relative to the mutual distance (B) between the front axle and the trailing axle is between 0.20 and 0.50, preferably 0.25 and 0.45, more preferably 0.35 to 0.42, and most preferably approximately 0.39.