Double PI Corrector for Asymmetrical Valve Response Compensation

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Solution Overview

Problem

The three-way valve in turbomachines exhibits functional asymmetry, leading to differing response times and non-linear behavior based on operating directions, which conventional control strategies struggle to manage effectively, resulting in temperature regulation inaccuracies and instability.

Innovation Solution

A control method employing two distinct proportional-integral correctors, one fast and one slow, based on the operating direction, with a hysteresis parameter to avoid oscillations and an incrementer to manage transient effects, allowing for adaptive control to compensate for asymmetry and maintain stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a single conventional controller is used for the valve, then the control structure remains simple, but the response time and stability are compromised due to the valve's asymmetrical behavior in different operating directions

Engineering Contradiction:
Improvecontrol structure simplicityVSAvoidtemperature regulation stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The control method segments the single controller into two distinct proportional-integral correctors, each optimized for a specific operating direction of the valve. The first corrector handles the fast-response direction with aggressive parameters, while the second corrector manages the slow-response direction with conservative parameters, eliminating the performance compromises of a unified controller

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control system dynamically switches between the two correctors based on the current operating direction of the valve. This dynamic adaptation allows the system to optimize control parameters in real-time according to the valve's asymmetrical behavior, improving both response time and stability across different operating conditions

Inventive Principle:
Principle #15Dynamics

2Speed

If a fast controller is designed to meet speed requirements, then response time improves, but overshoot increases during fast-response operating directions

Engineering Contradiction:
Improvevalve response timeVSAvoidtemperature control overshoot
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The control system applies different local control qualities through two distinct correctors: the first corrector uses aggressive proportional-integral parameters optimized for fast response in one direction, while the second corrector uses conservative parameters optimized for stability in the opposite direction. Each corrector is locally optimized for its specific operating direction, preventing overshoot while maintaining speed

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If a slow controller is designed to reduce overshoot, then stability improves, but response time deteriorates during slow-response operating directions

Engineering Contradiction:
Improvetemperature control overshootVSAvoidvalve response time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The control system applies different local control qualities through two distinct correctors: the first corrector uses aggressive proportional-integral parameters optimized for fast response in one direction, while the second corrector uses conservative parameters optimized for stability in the opposite direction. Each corrector is locally optimized for its specific operating direction, preventing overshoot while maintaining speed

Inventive Principle:
Principle #3Local quality

4Ease of manufacture

If conventional linear control strategies are used, then the control implementation remains straightforward, but the non-linear asymmetrical behavior of the valve cannot be effectively managed

Engineering Contradiction:
Improvecontrol implementation simplicityVSAvoidtemperature regulation accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The control system dynamically adapts its parameters based on the operating direction of the valve. By switching between two proportional-integral correctors with differently tuned parameters, the system accounts for the non-linear asymmetrical behavior of the valve, achieving accurate temperature regulation while maintaining relatively simple control implementation

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3899286B1Double corrector for asymmetrical mechanism compensation
Publication Date: 2023.07.19 SAFRAN AIRCRAFT ENGINES SAS
  • EP3899286B1 patent drawingFigure 1
  • EP3899286B1 patent drawingFigure 2

AI summary

The invention concerns a method for controlling a mechanism (10) displaying asymmetrical behaviour, the mechanism (10) comprising a first operating direction (F+) and a second operating direction (F-), the control method making it possible to generate, using a control module (24) of a computer (20), a control signal (x_com) from a setpoint signal (x_cons), in which - when the setpoint signal (x_cons) indicates that the mechanism (10) should be operated in the first direction (F+), the control module (24) applies a first corrector (100) to the setpoint signal (x_cons) in order to generate a control signal (x_com), - when the setpoint signal (x_cons) indicates that the mechanism (10) should be operated in the second direction (F-), the control module (24) applies a second corrector (100) to the setpoint signal (x_cons) in order to generate a control signal (x_com), and in which the first and second correctors (100, 200) have different parameters (Kp1, Kp2, Ti1, Ti2), in order to compensate for the asymmetrical behaviour of the mechanism (10).