Double-Sided Semiconductor Package With Multi-Interposer Short Interconnects

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Solution Overview

Problem

Semiconductor packages face challenges with increasing complexity, leading to larger sizes, higher ohmic loss, heat generation, and signal delay due to longer interconnect lengths, necessitating improved designs that reduce interconnect lengths and enhance integration.

Innovation Solution

A multi-interposer stacked configuration is employed, integrating optical systems, high-bandwidth memory dies, and logic and control circuits on a single package substrate, using passive and active interposers to reduce interconnect lengths and increase integration density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If package size is increased to accommodate greater numbers of integrated circuits and dies per package, then integration density is improved, but interconnect length increases leading to higher ohmic loss, heat generation, and signal delay

Engineering Contradiction:
Improvenumber of integrated circuits and dies per packageVSAvoidohmic loss
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent transitions from a planar arrangement of integrated circuits and dies to a three-dimensional stacked configuration using multiple interposers. This vertical stacking allows greater integration density while maintaining shorter interconnect paths, as components are connected through vertical vias rather than long horizontal traces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The package is divided into multiple segments including first and second interposers, each carrying specific integrated circuits and dies. This segmentation allows independent optimization of interconnect paths within each interposer layer, reducing overall interconnect length compared to a monolithic package structure.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If package size is increased to accommodate greater numbers of integrated circuits and dies per package, then integration density is improved, but interconnect length increases leading to higher signal delay

Engineering Contradiction:
Improvenumber of integrated circuits and dies per packageVSAvoidsignal delay
Core Design Contradiction:
Quantity of substanceVSLoss of time

Solution Approach 1:

By stacking interposers vertically and using through-via connections, the patent reduces signal propagation distance. The three-dimensional architecture enables direct vertical connections between components on different interposers, significantly shortening interconnect length and reducing signal delay compared to planar layouts.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The interposers serve as intermediary substrates that provide controlled impedance pathways and standardized connection interfaces. These intermediaries enable reliable electrical connections between integrated circuits and dies while maintaining short interconnect lengths through optimized via structures and conductive pathways.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If package size is increased to accommodate greater numbers of integrated circuits and dies per package, then integration density is improved, but interconnect length increases leading to more heat generation

Engineering Contradiction:
Improvenumber of integrated circuits and dies per packageVSAvoidheat generation
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The vertical stacking architecture distributes heat-generating components across multiple interposer layers rather than concentrating them in a single large plane. This three-dimensional arrangement improves thermal management by creating multiple heat dissipation pathways through the package structure, reducing localized heat accumulation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Dividing the package into segmented interposer layers with distributed integrated circuits and dies creates multiple smaller heat sources rather than one large concentrated heat source. This segmentation enables more effective heat dissipation through each interposer substrate and reduces thermal interference between adjacent components.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250316658A1Double side integration semiconductor package and method of forming the same
Publication Date: 2025.10.09 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250316658A1 patent drawing
  • US20250316658A1 patent drawing
  • US20250316658A1 patent drawing

AI summary

An embodiment semiconductor device includes a first die package component, a second interposer electrically coupled to a first side of the first die package component, a third interposer having a voltage regulator circuit electrically coupled to a second side of the first die package component, and an optical component and a high-bandwidth-memory die, each electrically coupled to the second interposer. The first die package component may further include a double-sided semiconductor die, such that a first side of the double-sided semiconductor die is electrically coupled to the second interposer, and a second side of the double-sided semiconductor die is electrically coupled to the third interposer. The first die package component may further include a molding material and a through-molding-via formed in the molding material, such that the through-molding-via provides an electrical connection between the second interposer and the third interposer that bypasses the double-sided semiconductor die.