EV Charging Station with Drive Rollers for Cable-Free Wheel Charging

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Solution Overview

Problem

Existing electric vehicle charging systems are inconvenient, cumbersome, and pose safety risks due to the need for wired connections or cumbersome wireless setups, which can lead to inefficiencies and degradation during energy transfer.

Innovation Solution

A system that uses power generation or regeneration devices of the electric vehicle to charge the vehicle by rotating its wheels, eliminating the need for direct electrical connections through the use of drive rollers, motors, and a controller that manages the charging sequence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wired charging connections are used to charge the energy storage device, then the vehicle can be charged at stationary locations, but the system becomes cumbersome and poses safety risks due to physical connections

Engineering Contradiction:
Improvecharging safetyVSAvoidcharging system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the direct electrical connection component from the charging system by using the vehicle's existing power generation device (such as the motor acting as a generator during regenerative braking) to charge the energy storage device. This eliminates the need for external charging cables and connectors, thereby removing the safety risks and complexity associated with physical wired connections while maintaining the charging function.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If wireless charging connections are used to charge the energy storage device, then the charging process becomes more convenient, but energy transfer efficiency degrades due to transmission losses

Engineering Contradiction:
Improvecharging convenienceVSAvoidenergy transfer loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent implements self-service charging by utilizing the vehicle's own power generation capabilities (such as regenerative braking energy) to charge the energy storage device. This internal energy recycling eliminates the need for external wireless power transmission, thereby maintaining charging convenience while avoiding the energy transfer losses inherent in wireless charging systems.

Inventive Principle:
Principle #25Self-service

3Use of energy by moving object

If direct electrical connections are used for charging, then power transfer is efficient, but safety risks increase due to exposure to electrical components

Engineering Contradiction:
Improveenergy transfer efficiencyVSAvoidsafety hazards
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent removes the external electrical connection interface by using the vehicle's internal power generation device to charge the energy storage system. This extraction of the external connection point eliminates exposure to electrical components and associated safety hazards while maintaining efficient energy transfer through the vehicle's existing electrical architecture.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If stationary charging systems are used, then the vehicle can be charged at fixed locations, but the system becomes inconvenient and cumbersome to operate

Engineering Contradiction:
Improvecharging availabilityVSAvoidcharging convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent transforms the static charging model into a dynamic one by enabling the vehicle to charge itself during operation through regenerative braking and other power generation modes. This dynamic self-charging capability eliminates the need for fixed charging locations and manual connection operations, thereby improving convenience while maintaining charging availability through continuous operation-based charging.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient and safe charging of electric vehicles without the need for direct electrical connections, reducing inefficiencies and enhancing safety while utilizing the vehicle's own power generation capabilities.

Implementation Method 1

one or more drive rollers rotatably coupled to one or more wheels of the vehicle and configured to rotate and thereby cause the wheels of the vehicle to rotate

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

one or more motors rotatably coupled to the drive rollers and configured to cause the drive rollers to rotate

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12252026B2Electric vehicle charging station
Publication Date: 2025.03.18 MACALUSO ANTHONY
  • US12252026B2 patent drawing
  • US12252026B2 patent drawing
  • US12252026B2 patent drawing

AI summary

A control system can control a vehicle charging system and can comprise an interactive user interface and hardware computer processors configured to execute program instructions. The interactive user interface can receive a user input relating to charging the vehicle and can display information relating to an operation of the vehicle charging system or a charge sequence of the vehicle. The control system can access vehicle data relating to charging the vehicle, can generate charging instructions to control the operation of the vehicle charging system based on at least the vehicle data and the user input, and can communicate the charging instructions to the vehicle charging system.