Drysuit Stretch Panel Layout to Reduce Trapped Air

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Solution Overview

Problem

Conventional drysuits capture excessive air, leading to buoyancy issues, rapid ascent risks, and equipment interference due to loose-fitting fabric, and fail to accommodate varying body sizes and shapes effectively.

Innovation Solution

A drysuit design featuring longitudinally oriented stretch and compression panels made of elastic material, allowing for expansion and compression to fit various body sizes and shapes while maintaining water impermeability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If non-stretch fabric is used to provide water impermeability, then waterproofing is improved, but the drysuit captures excessive air and fails to accommodate varying body sizes and shapes

Engineering Contradiction:
ImprovewaterproofingVSAvoidaccommodation of body sizes and shapes
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The drysuit is divided into multiple panels with different fabric properties - some panels use non-stretch water impermeable fabric for waterproofing, while other panels use stretch fabric for accommodation. This segmentation allows each part to perform its specific function optimally.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the drysuit are assigned different fabric characteristics. Critical waterproofing areas use non-stretch fabric, while areas requiring body accommodation use stretch fabric. This local differentiation resolves the contradiction between waterproofing and adaptability.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If excess fabric is used to accommodate range of body sizes, then adaptability is improved, but trapped air volume increases causing buoyancy issues and safety hazards

Engineering Contradiction:
Improveaccommodation of body sizesVSAvoidtrapped air volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The drysuit is segmented into multiple panels that can independently adjust. Stretch panels allow the suit to conform to different body sizes without excess fabric, while non-stretch panels maintain waterproofing. This reduces trapped air volume while preserving adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drysuit incorporates dynamic stretch panels that can expand and contract with the user's body movements and size variations. This dynamic adjustment eliminates the need for excess static fabric, reducing trapped air volume while maintaining comfort and fit.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If tube-shaped design is used to accommodate body shapes, then ease of entry is improved, but trapped air volume increases and fit precision deteriorates

Engineering Contradiction:
Improveease of entryVSAvoidfit precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The drysuit uses segmented panels that can be configured in different arrangements. This allows for optimized panel layouts that provide both ease of entry and precise fit, avoiding the tube-shaped design that causes excessive air trapping.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The drysuit design transitions from a one-dimensional tube shape to a multi-dimensional panel construction. This allows the suit to conform to complex body shapes while maintaining ease of entry, eliminating the need for excessive fabric and reducing trapped air volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Adaptability or versatility

If stretch fabric is added to improve fit, then adaptability is improved, but water impermeability may be compromised

Engineering Contradiction:
Improvefit for different body typesVSAvoidwater impermeability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The drysuit is segmented into stretch panels and non-stretch panels. The non-stretch panels maintain water impermeability in critical areas, while stretch panels provide adaptability in areas where it does not compromise waterproofing. This segmentation resolves the contradiction between fit and waterproofing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Stretch and non-stretch fabric are strategically placed in different locations based on functional requirements. Areas requiring waterproofing use non-stretch fabric, while areas requiring stretch for body accommodation use elastic material. This local quality differentiation maintains both waterproofing and adaptability.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces trapped air volume, minimizing buoyancy issues and equipment interference, and ensures a secure fit for users of different body types, enhancing safety and comfort.

Implementation Method 1

one or more elongated panels of elastic material connected to the first side portion, the second side portion, the front portion, or the back portion in a longitudinal direction relative to the body suit, for providing stretch to and compression of the body suit in a transverse direction opposite the longitudinal direction

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS20260070637A1Drysuit with stretch and compression panels
Publication Date: 2026.03.12 WHITES COLDWATER DRYWEAR LTD
  • US20260070637A1 patent drawing
  • US20260070637A1 patent drawing
  • US20260070637A1 patent drawing

AI summary

A drysuit includes: a body suit formed of water impermeable material having a front portion, a back portion, a first side portion, a second side portion, a head opening, and an entry opening; one or more seals connected to the head opening and the entry; fastener connected to the entry opening; and one or more elongated panels of elastic material connected to and overlaying the first side portion, the second side portion, the front portion, or the back portion in a longitudinal direction for providing stretch to and compression to the body suit in a transverse direction; wherein the one or more panels of elastic material are smaller in area than the first side portion, the second side portion, the front portion, or the back portion. The drysuit provides stretch and compression at critical points of the drysuit for increased safety, fit, durability and adaptability to/for the user.