Unencapsidated dsRNA Production via Bacteriophage Capsid Co-expression

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Solution Overview

Problem

The chemical fragility of RNA, particularly single-stranded RNA, limits large-scale production due to high costs and low yields in vitro, and the semi-rigid nature of double-stranded RNA restricts encapsidation within viral capsid shells, hindering commercial development.

Innovation Solution

Co-expression of bacteriophage capsid proteins with dsRNA in microbial cells allows for the accumulation of unencapsidated dsRNA, which can be recovered in high quantities from cell lysates, overcoming the limitations of enzymatic and environmental degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If in vitro synthesis methods are used for large scale production of RNA, then production capacity is increased, but costs increase significantly

Engineering Contradiction:
Improveproduction capacityVSAvoidcost
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The invention extracts and removes the problematic single-stranded RNA intermediate from the production system by using production strains lacking endogenous RNAses. This prevents degradation of the dsRNA product during in vivo production, enabling cost-effective large scale production without requiring expensive in vitro synthesis methods

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the biochemical parameters of the production system by using engineered bacterial strains with modified nuclease activity (lacking endogenous RNAses). This parameter change allows in vivo production of dsRNA to achieve both high productivity and low cost, resolving the contradiction between production capacity and cost

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If in vivo production methods are used for RNA, then costs are reduced, but yields are low and processing requirements are complex

Engineering Contradiction:
ImprovecostVSAvoidyield
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The invention converts the potentially harmful effect of endogenous RNAses into a benefit by using production strains that lack these enzymes. This prevents RNA degradation during in vivo production, dramatically increasing yield while maintaining low costs and simplifying processing requirements

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

By changing the nuclease activity parameter of the production strain (using strains lacking endogenous RNAses), the invention achieves high yields of intact dsRNA through in vivo production, making the process both economical and efficient without complex processing

Inventive Principle:
Principle #35Parameter changes

3Reliability

If dsRNA is encapsidated within viral capsid shells, then degradation is reduced, but the range of encapsidatable dsRNA is limited by capsid interior diameter

Engineering Contradiction:
Improvedegradation resistanceVSAvoidrange of encapsidatable dsRNA
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention extracts and removes the constraint of capsid encapsidation by using production strains lacking endogenous RNAses. This allows dsRNA of any length to be produced and purified without degradation, eliminating the need for encapsidation and expanding the range of encapsidatable dsRNA to include very long molecules

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using encapsidation to protect dsRNA from degradation, the invention inverts the approach by using engineered production strains that prevent degradation at the source. This allows production of dsRNA of any length without the size constraints imposed by capsid interior diameter

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method significantly increases the yield of unencapsidated dsRNA, reducing degradation and enabling more aggressive purification processes, thus facilitating commercial production for gene suppression and other applications.

Implementation Method 1

Dimers of bacteriophage capsid proteins such as those of the leviviruses MS2 or Qo recognize and bind with affinity to cognate pac sequences

Methodology Applied
Scientific EffectMolecular recognition and binding:

Data Source

PatentUS20230416744A1Methods and compositions for increased double stranded RNA production
Publication Date: 2023.12.28 RNAISSANCE AG LLC
  • US20230416744A1 patent drawing
  • US20230416744A1 patent drawing
  • US20230416744A1 patent drawing

AI summary

The invention provides methods and compositions for improved production of large quantities of unencapsidated double strand RNA (dsRNA) in vivo. The disclosed methods and compositions, comprising co-expression of genes encoding orotate phosporibosyl transferase, bacteriophage coat protein and dsRNA produce a significant improvement over current in vivo methods of producing unencapsidated dsRNA.