Dual Camera Module Assembly With Overlapped FPCBs for Easy Replacement

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Solution Overview

Problem

Existing electronic devices require replacement of entire assemblies when one component needs maintenance, leading to unnecessary costs and cumbersome redesigns due to non-independent component arrangements.

Innovation Solution

The electronic device features a housing with a printed circuit board and a camera module assembly where two camera modules are removably disposed in a single module housing, with their flexible PCBs overlapped and facing the same direction, allowing individual replacement of each module without affecting the other.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple electronic components are disposed as a single assembly, then space utilization is improved, but replacement complexity increases when one component needs maintenance

Engineering Contradiction:
Improvespace utilizationVSAvoidreplacement complexity
Core Design Contradiction:
Area of stationary objectVSEase of repair

Solution Approach 1:

The assembly housing is divided into multiple removable slots, each accommodating a separate electronic component (first camera module, second camera module). Each component can be independently removed and replaced by sliding it out of its designated slot, allowing maintenance of individual components without replacing the entire assembly.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If multiple components share a single assembly housing, then manufacturing cost is reduced, but assembly redesign complexity increases

Engineering Contradiction:
Improvemanufacturing costVSAvoidassembly redesign complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The assembly housing is designed as a universal structure with multiple standardized slots that can accommodate different types of electronic components. Each slot follows the same removable design pattern, allowing the housing to serve multiple functions while maintaining a consistent, simple structure that does not require complex redesign when components are updated.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The housing is segmented into independent slots with standardized interfaces, allowing each component to be manufactured and assembled separately. This modular approach simplifies manufacturing by breaking down complex assembly processes into simpler, repeatable operations for each slot.

Inventive Principle:
Principle #1Segmentation

3Area of stationary object

If flexible PCBs are overlapped and drawn in the same direction, then space efficiency is improved, but electrical connection complexity increases

Engineering Contradiction:
Improvespace efficiencyVSAvoidelectrical connection complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

Multiple flexible PCBs are overlapped and routed in the same direction through the housing, merging their pathways into a unified routing structure. This consolidates the electrical connection paths, making them easier to manage and connect to the main circuit board while maximizing the use of available space within the housing.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12526495B2Electronic device including electronic component assembly
Publication Date: 2026.01.13 SAMSUNG ELECTRONICS CO LTD
  • US12526495B2 patent drawing
  • US12526495B2 patent drawing
  • US12526495B2 patent drawing

AI summary

In embodiments, an electronic device comprises a housing including a printed circuit board (PCB) in an inner space thereof, and a camera module assembly disposed in the inner space and including: a module housing; a first camera module having a first camera housing, the first camera module disposed in at least a part of the module housing and including a first flexible PCB (FPCB) drawn out of the module housing and connected to the PCB; and a second camera module having a second camera housing separate from the first camera housing, the second camera module disposed in the module housing to be adjacent to the first camera module and including a second FPCB drawn out of the module housing and electrically connected to the PCB, wherein the first and second FPCBs are overlapped at least in part with each other, when the module housing is viewed from above, and drawn to face a same direction.