Dual-Circuit Vehicle Cooling with Switchable Shared Radiator

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Solution Overview

Problem

Existing cooling systems for motor vehicles are inefficient in terms of cost, weight, and installation space, and lack flexibility in cooling performance.

Innovation Solution

A cooling system with a dual cooling circuit and a valve device that allows selective connection of a radiator to either circuit, enabling coolant to bypass radiators as needed, combined with heat exchangers to enhance cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a dual cooling circuit system with selective radiator connection is implemented, then cooling efficiency and adaptability are improved, but device complexity increases

Engineering Contradiction:
Improvecooling performance flexibilityVSAvoidsystem structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic cooling system where a valve device enables the second radiator to be selectively connected to either the first cooling circuit or the second cooling circuit based on operating conditions. This dynamic reconfiguration allows the system to adapt cooling capacity to match actual thermal demands, improving cooling efficiency while avoiding the need for entirely separate fixed cooling systems for each circuit.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The second radiator is designed to serve multiple functions by being capable of cooling both the first cooling circuit and the second cooling circuit. This multi-functionality reduces the total number of radiators needed in the system, thereby reducing overall device complexity while maintaining adequate cooling capacity across different operating scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple radiators are used for separate cooling circuits, then cooling reliability is improved, but weight and installation space increase

Engineering Contradiction:
Improvecooling system reliabilityVSAvoidcooling system weight
Core Design Contradiction:
ReliabilityVSWeight of stationary object

Solution Approach 1:

The second radiator is designed to serve multiple functions by being capable of cooling both the first cooling circuit and the second cooling circuit. This multi-functionality reduces the total number of radiators needed in the system, thereby reducing overall device complexity while maintaining adequate cooling capacity across different operating scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements a dynamic cooling system where a valve device enables the second radiator to be selectively connected to either the first cooling circuit or the second cooling circuit based on operating conditions. This dynamic reconfiguration allows the system to adapt cooling capacity to match actual thermal demands, improving cooling efficiency while avoiding the need for entirely separate fixed cooling systems for each circuit.

Inventive Principle:
Principle #15Dynamics

3Reliability

If multiple radiators are used for separate cooling circuits, then cooling reliability is improved, but installation space increases

Engineering Contradiction:
Improvecooling system reliabilityVSAvoidinstallation space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The second radiator is designed to serve multiple functions by being capable of cooling both the first cooling circuit and the second cooling circuit. This multi-functionality reduces the total number of radiators needed in the system, thereby reducing overall device complexity while maintaining adequate cooling capacity across different operating scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If a valve device is added for selective circuit connection, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvecooling circuit flexibilityVSAvoidvalve and control system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic cooling system where a valve device enables the second radiator to be selectively connected to either the first cooling circuit or the second cooling circuit based on operating conditions. This dynamic reconfiguration allows the system to adapt cooling capacity to match actual thermal demands, improving cooling efficiency while avoiding the need for entirely separate fixed cooling systems for each circuit.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient cooling with reduced parts and space requirements, allowing for optimal performance based on driving conditions while minimizing weight and cost.

Implementation Method 1

a first radiator (4) for cooling the coolant flowing through the first cooling circuit... a second radiator (11), which is provided in addition to the first radiator, is arranged in the flow branch for cooling coolant flowing through the flow branch

Methodology Applied
Scientific EffectHeat transfer: Convection

Implementation Method 2

a first radiator (4) for cooling the coolant flowing through the first cooling circuit... a second radiator (11), which is provided in addition to the first radiator, is arranged in the flow branch for cooling coolant flowing through the flow branch

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Implementation Method 3

provision is made for a valve device (17) to be switchable between at least a first switching state and at least a second switching state... In the first switching state, the first cooling circuit (2) is fluidically connected to the flow branch (10)... In the second switching state, the second cooling circuit (5) is fluidically connected to the flow branch (10)

Methodology Applied
Scientific EffectFluid flow control: Valve

Data Source

PatentUS12528334B2Cooling system for a motor vehicle, and motor vehicle
Publication Date: 2026.01.20 BAYERISCHE MOTOREN WERKE AG
  • US12528334B2 patent drawing
  • US12528334B2 patent drawing
  • US12528334B2 patent drawing

AI summary

A cooling system for a motor vehicle includes a first cooling circuit through which a coolant can flow, and at least one drive machine by way of which the motor vehicle can be driven, disposed in the first cooling circuit and thus is cooled by way of the coolant. A first cooler for cooling the coolant flowing through the first cooling circuit is disposed in the first cooling circuit. The system further includes a second cooling circuit through which the coolant can flow, and a flow branch, through which the coolant can flow and in which a second cooler is disposed for cooling the coolant flowing through the flow branch. A valve device can be switched between a first switching state and a second switching state to thereby connect the second cooler selectively, and thus as required, to the first cooling circuit or to the second cooling circuit.