Dual-Etch Stop Pattern for Semiconductor Memory Reliability

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Solution Overview

Problem

The downscaling of semiconductor devices has led to difficulties in forming uniform material layers in narrow spaces, necessitating a solution for enhancing the reliability of semiconductor memory devices.

Innovation Solution

A semiconductor memory device is designed with a dual-etch stop pattern, comprising a first etch stop pattern made of carbon and a second etch stop pattern made of a different material, which surrounds lower electrodes and varies in horizontal cross-sectional area in the vertical direction, allowing for the formation of reliable dielectric films despite high aspect ratios.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If semiconductor devices are downscaled to increase integration density, then productivity and device capacity improve, but manufacturing precision deteriorates due to difficulties in forming uniform material layers in narrow spaces

Engineering Contradiction:
Improvedevice integration densityVSAvoiduniformity of material layers
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent introduces an etch stop pattern as an intermediary structure between the substrate and the dielectric film. This etch stop pattern includes a first etch stop pattern and a second etch stop pattern with different materials, creating intermediate reference surfaces that facilitate precise formation of the dielectric film in narrow spaces between downscaled electrodes, thereby resolving the contradiction between high integration density and manufacturing precision

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the material parameters by using different materials for the first etch stop pattern and the second etch stop pattern. This material differentiation allows for optimized etching selectivity and uniformity at different depth levels, enabling precise control of dielectric film formation in downscaled structures while maintaining manufacturing feasibility

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a single etch stop pattern is used, then device complexity is reduced, but reliability deteriorates due to insufficient prevention of short-circuits in narrow spaces

Engineering Contradiction:
Improveetch stop pattern structureVSAvoidshort-circuit prevention
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent segments the etch stop function into two distinct patterns: a first etch stop pattern and a second etch stop pattern made of different materials. This segmentation allows each layer to provide specific protective functions, ensuring reliable short-circuit prevention in narrow spaces between electrodes while maintaining manageable device complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structure with different materials for the first and second etch stop patterns. This composite approach enables differentiated chemical and physical properties that enhance reliability by providing multiple barriers against short-circuits, with each material layer contributing specific protective characteristics against electrochemical migration and other failure mechanisms

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10510759B2Semiconductor memory device
Publication Date: 2019.12.17 SAMSUNG ELECTRONICS CO LTD
  • US10510759B2 patent drawing
  • US10510759B2 patent drawing
  • US10510759B2 patent drawing

AI summary

A semiconductor memory device according to an example embodiment of the present inventive concept may include: a plurality of lower electrodes located on a substrate and spaced apart from one another; and an etch stop pattern located on the substrate and surrounding at least a part of each of the plurality of lower electrodes, in which the etch stop pattern includes: a first etch stop pattern including carbon; and a second etch stop pattern located on the first etch stop pattern and including a material different from a material of the first etch stop pattern.