Dual-Gate Planar Transistor with Self-Aligned Dielectric

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Solution Overview

Problem

Current transistor manufacturing technologies face challenges in cost efficiency and parasitic capacitance issues, particularly in producing transistors with two independent planar gates, which require improved decoupling and reliable fabrication at competitive costs.

Innovation Solution

A planar transistor device with two independent gates is developed, featuring a semiconductor channel and a dielectric zone made of silicon oxide between the gates, which is self-aligned and formed through selective oxidation, reducing parasitic capacitance and achieved using a single lithography operation for excellent geometry and gate alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a process for manufacturing transistors with two independent gates of the planar type is used, then the transistor structure is achieved, but the manufacturing cost increases

Engineering Contradiction:
Improvetransistor structureVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges the formation of the dielectric zone and channel definition into a single selective oxidation step that occurs during gate formation. This integration eliminates separate processing steps for creating the dielectric zone and defining the channel, thereby reducing manufacturing complexity and cost while achieving the dual-gate transistor structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The selective oxidation process automatically defines both the dielectric zone and the channel region simultaneously through the same processing step. The oxidation self-aligns to create the proper spatial relationship between the gates and the channel, eliminating the need for additional alignment steps and reducing manufacturing cost.

Inventive Principle:
Principle #25Self-service

2Device complexity

If conventional transistor manufacturing is used, then production is simpler, but parasitic capacitance between gates increases

Engineering Contradiction:
Improvemanufacturing processVSAvoidparasitic capacitance
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the harmful parasitic capacitance by introducing a dielectric zone between the two gates. This dielectric zone is created through selective oxidation of the semiconductor material in the region between the gates, effectively removing the capacitive coupling that would otherwise exist between the gates.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The dielectric zone acts as an intermediary element between the two gates, preventing direct capacitive coupling. This intermediate dielectric layer is formed by selective oxidation and serves to electrically isolate the gates while maintaining the structural integrity of the transistor.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If multiple lithography operations are used to define gates and channel, then alignment precision improves, but manufacturing complexity increases

Engineering Contradiction:
Improvealignment precisionVSAvoidmanufacturing process
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines the definition of the gate structure and the channel/dielectric zone into a single lithography operation. The lithography pattern defines both the gate electrodes and the regions that will undergo selective oxidation to form the dielectric zone and channel, eliminating the need for separate alignment steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The lithography step performs preliminary definition of both the gate locations and the oxidation zones simultaneously. By pre-defining the pattern that will guide both gate formation and selective oxidation in one step, the process achieves precise alignment without requiring subsequent alignment operations.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces parasitic capacitance and achieves excellent isolation between gates, resulting in a high-quality transistor with improved decoupling and cost-effective fabrication.

Implementation Method 1

The dielectric zone may be obtained by oxidation of part of the material constituting the semiconductor channel

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

The selective oxidation may comprise an implantation of oxygen ions

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Implementation Method 3

the dielectric zone is formed by transformation annealing of the oxidized material. This promotes suitable diffusion of oxygen into the material that has to be oxidized

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 4

the dielectric zone is formed by transformation annealing of the oxidized material

Methodology Applied
Scientific EffectAnnealing: Annealing

Data Source

PatentUS7994008B2Transistor device with two planar gates and fabrication process
Publication Date: 2011.08.09 STMICROELECTRONICS (CROLLES 2) SAS
  • US7994008B2 patent drawing
  • US7994008B2 patent drawing
  • US7994008B2 patent drawing

AI summary

A planar transistor device includes two independent gates (a first and second gates) along with a semiconductor channel lying between the gates. The semiconductor channel is formed of a first material. The channel includes opposed ends comprising dielectric zone with a channel region positioned between the gates. The dielectric zones comprises an oxide of the first material.