Dual-Gate Trench TRIAC Layout for Noise Immunity

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Solution Overview

Problem

TRIACs are sensitive to noise, leading to mis-triggering and circuit malfunctions due to their susceptibility to small current fluctuations, which affects their reliability in controlling alternating current.

Innovation Solution

A trench-based design is introduced in the TRIAC semiconductor, bisecting the semiconductor into two halves that operate based on the bias of the MT2 and MT1 terminals, eliminating shunt current and improving noise immunity and performance by enhancing static dv/dt and commutating performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional TRIAC structure is used, then the device can control alternating current in both directions, but the device is highly sensitive to noise causing mis-triggering

Engineering Contradiction:
Improvenoise immunityVSAvoidnoise sensitivity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The gate terminal is divided into two separate gate terminals (G1 and G2), each controlling one of the two inverse-parallel thyristors. This segmentation isolates the triggering paths, preventing noise from affecting both thyristors simultaneously and reducing mis-triggering susceptibility

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A trench structure is introduced to physically separate and isolate the two thyristor structures within the semiconductor device. This extraction of the separating element (trench) eliminates parasitic coupling paths and shunt currents that cause noise sensitivity

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If the gate terminal is made highly sensitive to enable easy triggering, then the device can be activated with very small current, but the device becomes susceptible to noise-induced mis-triggering

Engineering Contradiction:
Improvetriggering sensitivityVSAvoidmis-triggering resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

By dividing the single gate terminal into two separate gate terminals (G1 and G2), each gate controls its respective thyristor independently. This allows maintaining high sensitivity for intended triggering while preventing noise from activating both thyristors unintentionally, as the trench isolation blocks noise coupling paths

Inventive Principle:
Principle #1Segmentation

3Reliability

If a trench structure is introduced to improve noise immunity, then noise sensitivity is reduced, but the device complexity increases

Engineering Contradiction:
Improvenoise immunityVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The trench structure introduces a vertical dimensional separation between the two thyristor structures, cutting through the semiconductor layers to create physical isolation. This dimensional approach to isolation is more effective than lateral separation alone, achieving noise immunity with a compact design that integrates well within the device footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240222481A1High noise immunity triac structure
Publication Date: 2024.07.04 LITTELFUSE SEMICON WUXI
  • US20240222481A1 patent drawing
  • US20240222481A1 patent drawing
  • US20240222481A1 patent drawing

AI summary

A TRIAC semiconductor includes an N− region, multiple N+ regions, and a trench. The N− region is sandwiched between two P regions. The first P region is connected to an MT2 terminal and the second P region is connected to two MT1 terminals. The multiple N+ regions are located within the first P region. The trench is located between two gate terminals.