Dual-Gate Vertical Transistors for Better Gate Overlap

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Solution Overview

Problem

Planar thin film transistors face challenges in scaling due to material property limitations and process control issues, while vertical devices suffer from insufficient source/drain-to-gate overlap, impacting device performance.

Innovation Solution

The formation of vertical field effect transistors with a dual gate configuration, including an inner gate electrode embedded in a dielectric pillar between a bottom and top electrode, and an outer gate electrode, providing increased channel width and on-current per device area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If planar thin film transistors are used, then low temperature processing is achieved, but device scaling is limited due to material limitations and process control

Engineering Contradiction:
Improveprocessing temperatureVSAvoiddevice scaling
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent transitions from planar (2D) transistor architecture to vertical (3D) architecture, enabling the channel to extend in the vertical dimension rather than only lateral dimensions. This dimensional change allows continued scaling of device density while maintaining compatibility with low-temperature oxide semiconductor materials, as the vertical channel provides better control over the conductive path without requiring further lateral miniaturization that would exacerbate material and process limitations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If vertical transistors are used, then device density is increased, but source/drain-to-gate overlap is insufficient, impacting device performance

Engineering Contradiction:
Improvedevice densityVSAvoiddevice performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements a dual-gate vertical transistor structure where an inner gate electrode is nested within a dielectric pillar that is surrounded by an outer gate electrode. This nested configuration allows both gates to independently control the vertical channel, providing enhanced electrostatic control and improved source/drain-to-gate overlap without compromising device density. The inner gate can be positioned closer to the channel region, increasing the effective overlap area while maintaining the vertical architecture's high density advantage.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20230378349A1Vertical transistors and methods for forming the same
Publication Date: 2023.11.23 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20230378349A1 patent drawing
  • US20230378349A1 patent drawing
  • US20230378349A1 patent drawing

AI summary

A semiconductor structure includes vertical stacks located over a substrate, wherein each of the vertical stacks includes from bottom to top, a bottom electrode, a dielectric pillar structure including a lateral opening therethrough, and a top electrode; layer stacks located over the vertical stacks, wherein each of the layer stacks includes an active layer and an outer gate dielectric and laterally surrounds a respective one of the vertical stacks; inner gate electrodes passing through a respective subset of the lateral openings in a respective row of vertical stacks that are arranged along a first horizontal direction; and outer gate electrodes laterally extending along the first horizontal direction and laterally surrounding a respective row of layer stacks.