Transparent Dual-Layer Cell Culture Substrate for Real-Time Observation

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Solution Overview

Problem

Conventional dual-layer culture substrates for intestinal epithelial tissue models are expensive, have a small culture surface, and lack functionality and structure, making them unsuitable for real-time observation and effective tissue formation.

Innovation Solution

A transparent dual-layer culture substrate composed of a porous cellulose derivative membrane and polymer microfibers, which becomes light-permeable when soaked in an aqueous medium, enabling real-time optical microscopy observation and supporting the formation of a three-dimensional intestinal villus structure with enhanced mucus production and enzymatic activities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional porous membrane is used for cell culture, then cell culture is possible, but real-time optical observation cannot be performed due to poor light permeability

Engineering Contradiction:
Improvelight permeabilityVSAvoidobservation capability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent applies parameter changes by controlling the porosity of the cellulose derivative membrane within a specific range (porosity of 5-80%) to achieve optimal balance between light permeability and structural integrity. By adjusting physical parameters like porosity and material composition, the membrane transitions from opaque to transparent while maintaining its function as a culture substrate, enabling real-time optical observation without compromising observation capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining cellulose derivative (such as cellulose acetate) with specific porosity characteristics to create a membrane that exhibits both mechanical strength and optical transparency. The composite structure allows light transmission while providing a stable substrate for cell culture, resolving the contradiction between light permeability and observation capability

Inventive Principle:
Principle #40Composite materials

2Reliability

If a dual-layer structure with microfibers is added to improve tissue model functionality, then three-dimensional structure and mucus production are enhanced, but light permeability and real-time observation capability are reduced

Engineering Contradiction:
Improvetissue model functionalityVSAvoidlight permeability
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating a dual-layer structure where each layer has distinct properties: the lower layer (porous membrane) provides structural support and optimized light permeability for observation, while the upper layer (microfiber layer) provides three-dimensional structure and biological functionality. This spatial differentiation of functions allows both light transmission and tissue model functionality to coexist

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses dimensionality change by arranging layers in a vertical configuration with the transparent porous membrane at the bottom and microfibers on top. This vertical stacking allows optical observation through the transparent lower layer while the upper layer provides the necessary three-dimensional structure, effectively separating the observation function from the structural function in different spatial dimensions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If conventional substrates are used, then cell culture is possible, but the culture surface area is limited and cost is high

Engineering Contradiction:
Improveculture surface areaVSAvoidmanufacturing cost
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent applies the principle of using cost-effective materials by selecting cellulose derivative as the base membrane material, which is significantly cheaper than conventional polymeric culture substrates. The porous structure is created through cost-efficient methods, enabling large-area substrates to be manufactured at low cost while maintaining functionality

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent uses segmentation by dividing the culture substrate into a modular dual-layer structure that can be independently optimized and manufactured. This segmentation allows for scalable production where each layer can be produced separately and assembled, facilitating large-area substrates with reduced manufacturing costs through standardized production processes

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The transparent dual-layer substrate allows for cost-effective, large-area tissue culture with improved functionality and structure, enabling real-time observation and efficient formation of intestinal epithelial tissue models with enhanced mucus production and enzymatic activities, overcoming the limitations of conventional substrates.

Implementation Method 1

The dual-layer culture substrate turns transparent when it is soaked in an aqueous medium such as a culture medium, which enables real-time and temporal observation of culture cells using an optical microscope

Methodology Applied
Scientific EffectLight permeability change upon wetting:

Implementation Method 2

a porous cellulose derivative membrane which is light-permeable under a wet condition

Methodology Applied
Scientific EffectPorosity: Porosity

Data Source

PatentUS20240254448A1Dual-layer culture substrate
Publication Date: 2024.08.01 WASEDA UNIV
  • US20240254448A1 patent drawing
  • US20240254448A1 patent drawing
  • US20240254448A1 patent drawing

AI summary

The purpose of the present invention is to provide: a cell culture substrate, which is suitable for the fabrication of an in vitro biological tissue model of a biological tissue having an air-liquid interface and which enables temporal and real-time observation under an optical microscope, and a method for manufacturing the same; and a biological tissue model fabricated by using the cell culture substrate and a method for fabricating the same. A cellulose derivative membrane that is light-permeable under a wet condition by an aqueous medium is made porous to thereby impart water absorption properties suitable for a culture substrate thereto. This porous cellulose derivative membrane is combined with polymer microfibers to give a transparent dual-layer substrate as a cell culture substrate. Further, cells are cultured at an air-liquid interface using the transparent dual-layer substrate to give an in vitro biological tissue model having characteristics similar to a biological tissue.