Contactless Torque and Angle Detection Using Dual Magnet Rings

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Solution Overview

Problem

Conventional detection devices for electric bikes are complex, costly, and inaccurate due to the need for multiple magnet arrays, which interfere with each other, and are unable to simultaneously detect twisting torque and rotational angle effectively.

Innovation Solution

A contactless detection apparatus using two magnet rings with different numbers of poles, a first magnetic sensor, a second magnetic sensor, and a controller to calculate twisting torque and rotational angle, allowing for automatic motor assistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple magnet arrays are used to detect twisting torque and rotational angle, then detection capability is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvedetection capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single magnet array structure is designed to perform multiple detection functions simultaneously. The magnet array can detect both twisting torque and rotational angle by processing signals from multiple magnetic sensors arranged in specific patterns, eliminating the need for separate detection systems for each parameter.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Multiple detection functions are merged into a unified detection system. The patent combines torque detection and angle detection capabilities into one integrated magnet array assembly, where signals from multiple sensors are processed together to derive both twisting torque and rotational angle information from a single structural unit.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If multiple magnet arrays are used to detect twisting torque and rotational angle, then detection capability is improved, but magnetic field interference increases and measurement precision deteriorates

Engineering Contradiction:
Improvedetection capabilityVSAvoidmeasurement precision
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

Signal processing circuits act as intermediaries between the magnet array and the detection output. These circuits process and differentiate the magnetic signals to extract accurate torque and angle information while filtering out interference caused by the presence of multiple sensors and the magnet array structure itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Different regions of the magnet array are optimized for different detection functions. Specific sensor positions and magnetic pole arrangements are tailored to maximize sensitivity to either torque or angle, with the overall system combining these localized optimizations to achieve both functions with high precision.

Inventive Principle:
Principle #3Local quality

3Productivity

If conventional throttle switch and motor are used, then motor assistance is provided, but rider operation complexity increases and response time is delayed

Engineering Contradiction:
Improvemotor assistanceVSAvoidoperation complexity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The detection system automatically detects rider input through the magnet array and shaft rotation, eliminating the need for manual throttle operation. The system self-determines when motor assistance is needed based on the detected rotational movement and torque, providing automatic activation without requiring rider intervention.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The magnet array continuously monitors shaft rotation and torque conditions in advance, detecting rider intent before full pedaling action begins. This allows the motor to be activated in advance based on preliminary detection signals, reducing response delay and providing immediate assistance when needed.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus provides accurate and simultaneous detection of twisting torque and rotational angle, simplifying the structure and reducing interference, enabling efficient motor assistance for riding an electric bike with reduced effort.

Implementation Method 1

a first magnetic sensor for detecting a magnetic field of the first magnet ring to generate a first potential

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Implementation Method 2

a second magnetic sensor for detecting a magnetic field of the second magnet ring to generate a second potential

Methodology Applied
Scientific EffectMagnetic field detection: Magnetic Field

Data Source

PatentUS8941375B2Contactless detection apparatus and method for detecting a rotation direction
Publication Date: 2015.01.27 AUTOMOTIVE RES & TESTING CENT
  • US8941375B2 patent drawing
  • US8941375B2 patent drawing
  • US8941375B2 patent drawing

AI summary

A contactless detection apparatus has a first magnet ring, a second magnet ring, a first magnetic sensor, a second magnetic sensor and a controller. The two magnet rings are respectively mounted on two ends of a torsion shaft. When the torsion shaft rotates, the controller detects the magnetic fields of the two magnet rings through the two magnetic sensors. The controller calculates a twisting torque exerted on the torsion shaft and a rotational angle of the torsion shaft according to the detected magnetic fields at the same time. The detection apparatus of the invention has simple structure. The magnetic fields of both magnet rings do not interfere with each other, such that the detection result of the invention is accurate.