Dual-Material Deep Isolation in Image Sensors for Cross-Talk Control

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Solution Overview

Problem

Image sensors face challenges in preventing cross-talk and minimizing noise, which affect their performance in capturing clear images.

Innovation Solution

The image sensor design incorporates a deep device isolation pattern with a semiconductor pattern penetrating the substrate and an isolation pattern using different materials, such as a low refractive index material adjacent to the incident light surface and a high-k material adjacent to the other surface, to prevent cross-talk and reduce noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single-material isolation pattern is used in the deep device isolation pattern, then the structure is simple and easy to manufacture, but cross-talk between pixel regions cannot be effectively prevented and noise is not minimized

Engineering Contradiction:
Improvecross-talk prevention and noise minimizationVSAvoidisolation pattern structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The isolation pattern in the deep device isolation pattern is formed using a composite structure of two different insulating materials: a first insulating material (e.g., silicon oxide) and a second insulating material (e.g., silicon nitride). This composite material approach enables effective cross-talk prevention and noise minimization by combining the properties of different materials, while the pattern is formed in a single etching process step that maintains manufacturing simplicity.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the deep device isolation pattern penetrates the entire substrate, then cross-talk prevention is maximized, but manufacturing complexity and process difficulty increase

Engineering Contradiction:
Improvecross-talk preventionVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The deep device isolation pattern penetrates only a portion of the substrate thickness rather than the entire substrate. The isolation pattern extends from the first surface to a depth that is less than the full substrate thickness, which is sufficient to prevent cross-talk between pixel regions while avoiding the manufacturing complexity and process difficulties associated with complete substrate penetration.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If different materials are used in the first and second isolation patterns, then cross-talk and noise are effectively minimized, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidmulti-material isolation structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The isolation pattern is segmented into two distinct regions: a first isolation pattern formed with a first insulating material and a second isolation pattern formed with a second insulating material. This segmentation allows each material to be optimized for specific functions (e.g., one material for cross-talk prevention, another for noise minimization) while both patterns are formed in a single etching process step that maintains manufacturing efficiency.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively minimizes cross-talk and noise, enhancing the signal-to-noise ratio and improving image quality by ensuring that incident light is efficiently captured without interference between pixel regions.

Implementation Method 1

a first isolation pattern adjacent to the second surface of the substrate and comprising a low refractive index material

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a first isolation pattern adjacent to the second surface of the substrate and comprising a low refractive index material, wherein the second surface of the substrate is a surface through which incident light is incident to a pixel region

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 3

a second isolation pattern adjacent to the first surface of the substrate and comprising a second insulating material different from the first insulating material

Methodology Applied
Scientific EffectDielectric permittivity: Dielectric Permittivity

Data Source

PatentEP4125130B1Image sensor
Publication Date: 2024.11.06 SAMSUNG ELECTRONICS CO LTD
  • EP4125130B1 patent drawingFigure 1
  • EP4125130B1 patent drawingFigure 2
  • EP4125130B1 patent drawingFigure 3

AI summary

An image sensor includes a substrate including pixel regions and having a first surface, a second surface opposite the first surface, and a first trench recessed from the first surface, a shallow device isolation pattern provided in the first trench, and a deep device isolation pattern between the pixel regions and provided in the substrate. The deep device isolation pattern includes a semiconductor pattern penetrating at least a portion of the substrate, and an isolation pattern provided between the substrate and the semiconductor pattern. The isolation pattern includes a first isolation pattern adjacent to the second surface, and a second isolation pattern adjacent to the first surface. A first interface at which the first isolation pattern contacts the second isolation pattern is spaced apart from the shallow device isolation pattern. The first isolation pattern includes a different material from that of the second isolation pattern.