Dual-Plasma Optical Gas Analysis Across a Wide Pressure Range

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Solution Overview

Problem

Existing plasma generation instruments require multiple devices to cover a wide pressure range, leading to high costs, space, and energy consumption, as they are designed for specific pressure ranges rather than a broad spectrum from high vacuum to normal pressure.

Innovation Solution

A device with integrated first and second plasma sources, capable of generating plasma across a wide pressure range from 10−8 Torr to 1500 Torr, using a single flange connection and a single optical sensor, by combining glow discharge and silent discharge sources in separate chambers with shared optical connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple plasma-generating instruments are used to cover a wide pressure range, then plasma generation stability is improved, but device complexity and cost increase

Engineering Contradiction:
Improveplasma generation stabilityVSAvoidnumber of instruments
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple plasma sources (glow discharge source for vacuum range and silent discharge source for atmospheric pressure range) into a single integrated device with shared optical components, eliminating the need for multiple separate instruments while maintaining plasma generation stability across the full pressure range

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The device is designed to perform multiple functions using a single instrument: it can generate plasma in both vacuum conditions (10^-8 to 10^-3 Torr) and atmospheric pressure conditions (10^2 to 10^3 Torr), and can switch between different plasma sources depending on the pressure range, making it a universal plasma generation system

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple plasma-generating instruments are used to cover a wide pressure range, then plasma generation stability is improved, but space requirements increase

Engineering Contradiction:
Improveplasma generation stabilityVSAvoidspace requirements
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent combines multiple plasma sources (glow discharge source for vacuum range and silent discharge source for atmospheric pressure range) into a single integrated device with shared optical components, eliminating the need for multiple separate instruments while maintaining plasma generation stability across the full pressure range

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If multiple plasma-generating instruments are used to cover a wide pressure range, then plasma generation stability is improved, but energy consumption increases

Engineering Contradiction:
Improveplasma generation stabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The device dynamically selects and switches between different plasma sources based on the operating pressure range: using the glow discharge source for vacuum conditions and the silent discharge source for atmospheric pressure conditions, optimizing energy consumption for each specific operating condition rather than running multiple instruments continuously

Inventive Principle:
Principle #15Dynamics

4Reliability

If multiple plasma-generating instruments are used to cover a wide pressure range, then plasma generation stability is improved, but operational complexity increases

Engineering Contradiction:
Improveplasma generation stabilityVSAvoidoperational complexity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The device dynamically selects and switches between different plasma sources based on the operating pressure range: using the glow discharge source for vacuum conditions and the silent discharge source for atmospheric pressure conditions, optimizing energy consumption for each specific operating condition rather than running multiple instruments continuously

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables stable plasma generation and emission light across a wide pressure range with minimal space and resources, allowing efficient optical gas analysis and detection with enhanced sensitivity and reduced complexity.

Implementation Method 1

a first plasma source, wherein the first plasma source is arranged in a first discharge chamber and is adapted to generate a first plasma in a low-pressure range

Methodology Applied
Scientific EffectGlow discharge: Electric Glow Discharge

Implementation Method 2

The method is based on the fact that excited atoms emit electromagnetic radiation characteristic of the chemical element

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 3

excited atoms emit electromagnetic radiation characteristic of the chemical element and thus provide information about the composition of the sample

Methodology Applied
Scientific EffectElectromagnetic radiation emission: Light

Implementation Method 4

a second plasma source, wherein the second plasma source is arranged in a second discharge chamber and is adapted to generate a second plasma in a high-pressure range

Methodology Applied
Scientific EffectSilent discharge: Corona Discharge

Implementation Method 5

The excitation of the atoms is achieved, for example, by converting the sample to the plasma state

Methodology Applied
Scientific EffectIonization: Ionisation

Data Source

PatentUS12406836B2Device and method for plasma generation in a wide pressure range and system and method for optical gas analysis/detection by means of such a device
Publication Date: 2025.09.02 INFICON AG
  • US12406836B2 patent drawing
  • US12406836B2 patent drawing
  • US12406836B2 patent drawing

AI summary

The present invention relates to a device for plasma generation in a wide pressure range. The device comprises a first plasma source (1) in a first discharge chamber (2) in order to generate a first plasma in a low-pressure range, a second plasma source (3) in a second discharge chamber (4) in order to generate a second plasma in a high-pressure range, a first coupling element (5) for coupling the device to a system, in order to guide gas out of the system, and a second coupling element (6) for coupling the device to an optical sensor (12). The first discharge chamber (2) has a first optical connection with at least one optical lens (7, 8) to the second coupling element (6) and the second discharge chamber (4) has a second optical connection with at least one optical lens (8) to the second coupling element (6). This invention further relates to a system for optical gas analysis or gas detection and corresponding methods for plasma generation and for operating the system.