Dual Switching Regulator Synchronization for EMI-Stable Power Delivery

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Solution Overview

Problem

Conventional power management systems face high total bill of materials (BOM) cost, unpredictable output power distribution, and significant electromagnetic interference (EMI) due to independent operation of switching regulators.

Innovation Solution

A power management system with a PD controller synchronizing two switching regulators, reducing BOM cost by integrating components and minimizing EMI through synchronization signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If two switching regulators operate independently to power two devices, then each device can be powered separately, but the total BOM cost is high and EMI noise is significant

Engineering Contradiction:
Improveability to power two devices separatelyVSAvoidEMI noise
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent combines two independent switching regulators into a synchronized dual-output configuration. The regulators share a common control signal and operate in unison, merging their control functions while maintaining separate power delivery capabilities. This reduces EMI through synchronized switching while preserving the ability to power two devices independently.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The synchronized switching regulator system provides multi-functionality by enabling a single power source to simultaneously and independently power multiple devices. The system can dynamically allocate power between outputs based on device requirements, making the power management system adaptable to various loading scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If two switching regulators operate independently, then each can control its output power, but the output power distribution is unpredictable and may be unsuitable

Engineering Contradiction:
Improveindependent power controlVSAvoidoutput power distribution stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements a control mechanism that monitors the power demands of multiple devices and dynamically adjusts the power distribution from the shared power source. The controller receives feedback from each device's power requirements and modulates the switching regulators accordingly, ensuring stable and appropriate power allocation to each output.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts power distribution based on real-time device requirements. The switching regulators can operate in different modes (synchronized or independent) depending on the loading conditions, providing adaptive power management that responds to changing operational demands.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If two switching regulators are used to power two devices, then each device can be powered, but the total BOM cost is relatively high

Engineering Contradiction:
Improvedual device powering capabilityVSAvoidtotal BOM cost
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges two independent power management systems into a single synchronized dual-output regulator. By sharing control circuitry, synchronization logic, and power management functions between the two outputs, the system reduces the total component count and BOM cost while maintaining the capability to independently power two devices.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The synchronized switching regulator provides multi-functional operation, serving as a single power management solution that can independently power multiple devices. This universal approach replaces what would traditionally require separate dedicated power regulators for each device, reducing overall system complexity and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system optimizes output power distribution and reduces EMI by synchronizing switching regulators, enhancing efficiency and cost-effectiveness.

Implementation Method 1

The first switching regulator is configured to convert a first input power generated by a power source circuit to a first output power provided to a first connector

Methodology Applied
Scientific EffectElectrical Energy Conversion:

Implementation Method 2

The second switching regulator is configured to convert a second input power generated by the power source circuit to a second output power provided to a second connector

Methodology Applied
Scientific EffectElectrical Energy Conversion:

Implementation Method 3

The second switching regulator is configured to synchronize an operating state of the second switching regulator with an operating state of the first switching regulator according to the synchronization signal

Methodology Applied
Scientific EffectElectromagnetic Interference Reduction through Synchronization:

Data Source

PatentUS12506412B2Power management systems
Publication Date: 2025.12.23 O2 MICRO INC
  • US12506412B2 patent drawing
  • US12506412B2 patent drawing
  • US12506412B2 patent drawing

AI summary

A power management system includes a first switching regulator, a second switching regulator, and a power delivery (PD) controller. The first switching regulator is configured to convert a first input power generated by a power source circuit to a first output power provided to a first connector, and generate a synchronization signal. The second switching regulator is configured to convert a second input power generated by the power source circuit to a second output power provided to a second connector, and synchronize its operating state with an operating state of the first switching regulator according to the synchronization signal. The PD controller is configured to control the first switching regulator to adjust the first output power according to a first negotiation signal provided by the first connector, and control the second switching regulator to adjust the second output power according to a second negotiation signal provided by the second connector.