Dual-Surface COF Package Layout for Higher-Resolution Displays

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Solution Overview

Problem

The increasing demand for higher resolution and compact size in flat panel display devices leads to a reduction in spacing between chip-on-films (COFs), making it challenging to maintain operational efficiency and resolution.

Innovation Solution

Attaching COFs to both surfaces of a display panel, with the first and second packages being staggered, arranged in parallel, overlapping, or bent, to increase the number of COFs while maintaining uniform spacing, thereby achieving higher resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the number of COFs is increased to achieve higher resolution, then the resolution is improved, but the spacing between COFs is reduced

Engineering Contradiction:
ImproveresolutionVSAvoidspacing between COFs
Core Design Contradiction:
Measurement precisionVSLength of moving object

Solution Approach 1:

The patent transitions from attaching COFs only on one surface of the display panel to attaching them on both surfaces. This dimensional expansion allows the same number of COFs to be distributed across two surfaces, maintaining adequate spacing between adjacent COFs while achieving higher overall resolution. The dual-surface arrangement effectively doubles the available mounting area without compressing the spacing between individual COFs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If the number of COFs is increased to achieve higher resolution, then the resolution is improved, but the device complexity increases

Engineering Contradiction:
ImproveresolutionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the COF array into two separate groups: first COFs attached to the first surface and second COFs attached to the second surface. This segmentation allows each surface to handle a manageable number of COFs with appropriate spacing, while the combined effect achieves higher resolution. The segmentation simplifies the attachment process and reduces the complexity associated with managing a large number of COFs on a single surface.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If COFs are attached to both surfaces of the display panel, then the number of COFs is increased while maintaining spacing, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvenumber of COFsVSAvoidmanufacturing process
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The manufacturing process is segmented into separate steps for attaching COFs to the first surface and second surface. This segmentation allows each attachment operation to be optimized independently, using standard attachment techniques without the complications of managing all COFs simultaneously on one surface. The divided approach makes the overall manufacturing process more manageable despite the increased quantity of COFs.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240006420A1Substrate package and display device including the same
Publication Date: 2024.01.04 STEMCO CO LTD
  • US20240006420A1 patent drawing
  • US20240006420A1 patent drawing
  • US20240006420A1 patent drawing

AI summary

A substrate package in which chip-on-films (COFs) are attached to both surfaces of a display panel and a display device including the substrate package are provided. The display device includes: a display panel displaying data on a screen; and a plurality of first packages and a plurality of second packages where chips for driving the display panel are installed, the first packages and the second packages being attached to an end portion of the display panel, wherein the first packages and the second packages are attached through different surfaces of the display panel.