Dual Thyristor Semiconductor Structure for Controlled Turn-On

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Solution Overview

Problem

Thyristor-type semiconductor devices exhibit non-controllable turn-on behavior, leading to rapid anode-cathode voltage collapse and high current transients, which can overstress diodes and other circuit elements, necessitating the use of complex and costly snubber circuits to manage current transients.

Innovation Solution

A semiconductor device with two independently controllable thyristor structures, where the first thyristor structure is designed not to latch when turned on, allowing controlled anode current and voltage management, enabling smooth transition to the second thyristor structure, thereby eliminating the need for snubber circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a thyristor structure is used for high current switching, then the device can establish a self-sustaining on-state, but the turn-on behavior becomes non-controllable causing rapid voltage collapse and high current transients

Engineering Contradiction:
Improvehigh current switching capabilityVSAvoidcontrollable turn-on behavior
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The patent divides the single thyristor structure into two separate thyristor structures (first and second) that are arranged laterally beside each other on the semiconductor body. Each thyristor can be independently controlled by its own gate electrode, allowing the current switching function to be distributed and controlled in stages rather than as a single uncontrollable event.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first thyristor structure is designed with specific doping concentrations that prevent it from latching into a self-sustaining state. This preliminary design ensures that when the first thyristor is activated, it conducts current without causing the harmful rapid voltage collapse and current transients associated with traditional thyristor latching, thereby preparing a safe transition path before the second thyristor takes over.

Inventive Principle:
Principle #10Preliminary action

2Power

If traditional thyristor structures are used, then high current switching is achieved, but snubber circuits are required to limit current transients and protect circuit elements

Engineering Contradiction:
Improvehigh current switchingVSAvoidsnubber circuit requirements
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent extracts the harmful latching behavior from the thyristor structure by designing the first thyristor with doping concentrations that specifically prevent latch-up. By removing this problematic self-sustaining characteristic from the first thyristor, the need for external snubber circuits to protect against the resulting current transients is eliminated, simplifying the overall device architecture.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the doping parameters of the first thyristor structure, specifically using lower doping concentrations in the first base region compared to conventional thyristors. This parameter change fundamentally alters the electrical characteristics of the first thyristor, preventing it from entering a latched state and thereby eliminating the need for protective snubber circuits.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the first thyristor structure is designed not to latch, then controlled anode current and voltage management is achieved, but the thyristor structure requires different doping concentrations

Engineering Contradiction:
Improvecontrolled turn-on behaviorVSAvoiddoping concentration requirements
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent applies different doping concentrations to specific regions of the semiconductor body, particularly making the first base region of the first thyristor structure have lower doping than corresponding regions in the second thyristor structure. This local differentiation in material quality enables the first thyristor to exhibit non-latching behavior while the second maintains conventional characteristics, achieving both controlled operation and manufacturability.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250015172A1Semiconductor device and method for operating a semiconductor device
Publication Date: 2025.01.09 HITACHI ENERGY LTD
  • US20250015172A1 patent drawing
  • US20250015172A1 patent drawing
  • US20250015172A1 patent drawing

AI summary

According to an embodiment, the semiconductor device (100) comprises a semiconductor body (1) with a first side (10) and a second side (20) opposite to the first side. The semiconductor device further comprises a first thyristor structure (I) and a second thyristor structure (II). The second thyristor structure is arranged laterally beside the first thyristor structure. Each of the first and the second thyristor structure comprises a first base region (11a, 11b) at the first side and agate electrode (1a, 1b) on the first side adjoining the assigned first base region. The first base regions of the two thyristor structures are regions of the semiconductor body and are of the same conductivity type. The gate electrodes of the thyristor structures are individually and independently electrically contactable.