Dual-Voltage Battery Charging for Faster 14V/28V AV Packs

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Solution Overview

Problem

Conventional battery chargers for audiovisual equipment are limited by their standard output voltage, leading to slow charging times for high-capacity battery packs, especially those requiring higher voltages like 28 volts, which are common in power-hungry applications such as cinematic productions.

Innovation Solution

A dual voltage battery pack charging system that can switch between 14 volts and 28 volts, allowing the battery charger to utilize the higher voltage mode for faster charging, and includes a battery mount plate with contact blocks and a switching mechanism to manage voltage states, enabling efficient charging of batteries with varying voltage capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional single-voltage chargers (14V) are used to charge dual-voltage battery packs, then compatibility with standard equipment is maintained, but charging speed is limited

Engineering Contradiction:
Improvecharging speedVSAvoidvoltage compatibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The charger dynamically switches between 14V and 28V output modes based on the detected battery pack state. The system transitions from a static single-voltage design to a dynamic multi-voltage system that adapts charging parameters in real-time, enabling fast charging when the battery is in high-voltage mode while maintaining compatibility with standard equipment

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The charger changes its output voltage parameter from a fixed 14V to a variable parameter that can be 14V or 28V. By modifying the electrical parameter (voltage) based on battery state, the system achieves both fast charging capability and broad equipment compatibility without requiring separate chargers for different voltage requirements

Inventive Principle:
Principle #35Parameter changes

2Power

If dual-voltage battery packs (14V/28V) are used to power high-power equipment, then power demand is met, but charging time increases when using standard chargers

Engineering Contradiction:
Improvepower outputVSAvoidcharging time
Core Design Contradiction:
PowerVSLoss of time

Solution Approach 1:

The charger is designed with multi-functionality to serve both standard 14V battery packs and dual-voltage 28V battery packs. By integrating both charging modes in a single device, the system eliminates the need for separate chargers while enabling fast charging of high-power battery packs when in 28V mode, thus reducing charging time without sacrificing power capability

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If higher voltage (28V) charging is applied to dual-voltage battery packs, then charging rate increases, but risk of voltage mismatch damage increases

Engineering Contradiction:
Improvecharging rateVSAvoidvoltage compatibility safety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The charger incorporates feedback mechanisms that continuously monitor the battery pack's voltage state and automatically adjust the output voltage accordingly. This closed-loop control system detects whether the battery is in 14V or 28V mode and provides appropriate charging voltage, preventing voltage mismatch damage while maximizing charging rate when the battery is ready to accept high voltage

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20240405579A1Device, system, and method of charging a battery for audiovisual equipment
Publication Date: 2024.12.05 CORE SWX LLC
  • US20240405579A1 patent drawing
  • US20240405579A1 patent drawing
  • US20240405579A1 patent drawing

AI summary

A battery charging apparatus includes a battery charger having a housing and a battery mount plate for charging the battery. A contact block of the battery mount plate includes an electrical terminal configured to provide a charging voltage to the battery. The battery can operate in a first state in which the battery delivers a first delivery voltage or in a second state in which the battery delivers a second and higher delivery voltage. The battery can be charged in the first state or the second state. The battery charger switches the battery between the first state and the second state in which power is provided to the battery through the electrical terminal at the second and higher charging voltage to charge the battery.