Ducts with information modules and methods of use and manufacture thereof

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Solution Overview

Problem

Existing duct systems lack efficient methods for accurately locating individual duct lines, especially when obscured, and often suffer from errors due to tracer wire disturbances or damage, lacking redundancy and means to identify duct sections or their conditions.

Innovation Solution

A duct system with electronic information modules attached via an oversheath, emitting positional and duct properties signals, allowing for networked communication and redundancy to ensure continuous signal routing even if one module fails, enabling accurate location and mapping.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If tracer wire is used to locate ducts, then duct location can be identified, but positioning errors occur due to wire disturbance or damage during construction

Engineering Contradiction:
Improveduct location accuracyVSAvoidlocation system reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The duct system is divided into multiple sections, each with its own electronic information module containing a unique identifier. This segmentation allows individual duct sections to be identified independently without relying on a continuous tracer wire that can be disturbed or damaged during construction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mechanical tracer wire system is replaced with electronic information modules that can be attached to or embedded in the duct. These electronic modules use electromagnetic fields or optical signals for identification, eliminating the physical contact and manipulation issues that plague mechanical tracer wires during construction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If tracer wire is placed alongside duct, then duct can be located, but system lacks redundancy and any wire failure causes complete location mechanism failure

Engineering Contradiction:
Improvelocation system implementationVSAvoidlocation system redundancy
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The location system is segmented into multiple independent electronic information modules distributed along the duct. Each module contains redundant identification capabilities, so if one module fails or is damaged, other modules continue to provide location information, ensuring system reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates built-in redundancy by placing multiple information modules along the duct and designing them to communicate in a network. This beforehand cushioning ensures that if one module fails, the system can still locate the duct through other modules, preventing complete system failure.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Device complexity

If traditional duct systems are used, then construction is simple, but ducts obscured by soil or obstructions cannot be accurately located or identified

Engineering Contradiction:
Improveduct system structureVSAvoidobscured duct detection
Core Design Contradiction:
Device complexityVSDifficulty of detecting and measuring

Solution Approach 1:

Physical tracer wires that are difficult to detect when obscured are replaced with electronic information modules that emit electromagnetic or optical signals. These signals can be detected by receivers even when the duct is buried or obscured, enabling accurate location without requiring direct visual contact.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The electronic information modules serve multiple functions: they provide unique identification, store duct property information, enable location tracking, and facilitate network communication. This multi-functionality replaces the need for separate tracer wires, marking systems, and documentation, simplifying the overall system while improving detection capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Measurement precision

If information modules are attached to duct, then precise location and mapping is enabled, but system complexity increases with networked communication requirements

Engineering Contradiction:
Improveduct location precisionVSAvoidinformation module network
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The electronic information modules are designed as universal, standardized units that can be attached to any duct section. Each module contains integrated communication, identification, and data storage capabilities, eliminating the need for complex external networking infrastructure and simplifying system deployment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The information modules autonomously manage their own identification and communication functions without requiring complex external control systems. Each module independently transmits its data and can communicate with adjacent modules, reducing the overall system complexity while maintaining precise location and mapping capabilities.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11609297B2Ducts with information modules and methods of use and manufacture thereof
Publication Date: 2023.03.21 DURA LINE LLC
  • US11609297B2 patent drawing

AI summary

The present inventive concept includes a duct system and method for using same to map and locate ducts. A preferred embodiment of the duct system includes a duct, a plurality of electronic information modules and an oversheath at least partially covering the plurality of information modules and fixing the information modules to the duct. The plurality of information modules are configured to emit a positional signal to enable location of the information modules and associated duct(s) and/or mapping of the duct system.