Dummy Fin Contact for Bottom Access in Stacked Transistors

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Solution Overview

Problem

The challenge in forming stacked transistors is that when only one transistor is needed, the process of forming multiple transistors simultaneously makes it difficult to isolate and access a single bottom transistor without forming an unnecessary top transistor, leading to inefficiencies and increased complexity.

Innovation Solution

The use of a dummy fin structure allows for the formation of a self-aligned contact to the bottom transistor, replacing the unnecessary top transistor and enabling access while maintaining the benefits of stacked transistor configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple transistors are formed simultaneously in a stacked configuration, then space utilization is improved, but the complexity of forming high aspect-ratio structures increases and manufacturing difficulty worsens

Engineering Contradiction:
Improvespace utilizationVSAvoidcomplexity of forming high aspect-ratio structures
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent divides the transistor formation process into separate stages: first forming the bottom transistor, then forming the top transistor. This segmentation allows each transistor to be formed independently with optimized process parameters, reducing the overall complexity while maintaining space utilization benefits of stacked configuration

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bottom transistor is formed first as a preliminary structure before forming the top transistor. This preliminary action establishes a foundation that simplifies subsequent top transistor formation, as the bottom transistor structure is already in place to support the stacked configuration without requiring simultaneous high aspect-ratio formation

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If a top transistor is formed in a stacked configuration, then access to the bottom transistor is blocked, but forming only a single transistor wastes the stacked structure capability

Engineering Contradiction:
Improveaccess to bottom transistorVSAvoidefficiency of transistor formation
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent extracts the top transistor from the stacked configuration when it is not needed for the circuit design. By removing the unnecessary top transistor, direct access to the bottom transistor is achieved while still utilizing the stacked structure capability when needed, optimizing both ease of operation and productivity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies different structural configurations to different regions of the chip: stacked transistors where both top and bottom are needed, and single transistors with direct access where only the bottom transistor is required. This local quality approach optimizes each region according to its specific functional requirements

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20230420458A1Dummy fin contact in vertically stacked transistors
Publication Date: 2023.12.28 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US20230420458A1 patent drawing
  • US20230420458A1 patent drawing
  • US20230420458A1 patent drawing

AI summary

A plurality of transistor components, a system, and a method of forming a vertically stacked transistor structure within a wafer. The plurality of transistor components may include a first bottom transistor, where the first bottom transistor includes a channel, a gate, a source, and a drain. The plurality of transistor components may also include a first contact on top of the first bottom transistor, where the first contact is proximately connected to the first bottom transistor. The plurality of transistor components may also include a first set of stacked transistors, where the first set of stacked transistors includes a second top transistor on top of a second bottom transistor.