Dummy Floating Gate Electrode Potential Uniformity

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Solution Overview

Problem

Conventional semiconductor devices with non-volatile memory experience erroneous retention failure determination due to non-uniform distribution of movable ions in the interlayer insulating film caused by differing potentials between the dummy and floating gate electrodes, leading to inaccurate assessment of memory cell transistors, especially near the gate contact region.

Innovation Solution

The semiconductor device design includes a dummy floating gate electrode formed in the gate contact region with a coupling ratio closer to that of the floating gate electrode in the memory cell array region, ensuring uniform potential distribution and preventing charge accumulation, thereby suppressing erroneous retention failure determination by electrically connecting the dummy gate electrode to the word line and using undoped oxide films for interlayer insulating layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a dummy floating gate electrode is formed on the element isolation insulating film in the gate contact region, then processing accuracy of the floating gate electrode is improved, but the coupling ratio becomes greater than 1 causing non-uniform potential distribution

Engineering Contradiction:
Improveprocessing accuracy of floating gate electrodeVSAvoiduniformity of potential distribution
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The dummy floating gate electrode is electrically connected to the word line through a conductor portion, ensuring that both the dummy floating gate electrode and the floating gate electrode maintain the same potential during operations. This eliminates the potential difference that caused non-uniform ion distribution and erroneous retention failure determination.

Inventive Principle:
Principle #12Equipotentiality

2Reliability

If the dummy floating gate electrode is formed with high coupling ratio, then charge up at via opening is improved, but movable ions become non-uniformly distributed during baking

Engineering Contradiction:
Improvecharge up at via openingVSAvoiduniform distribution of movable ions
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

By connecting the dummy floating gate electrode to the word line, the patent ensures equipotential conditions during baking processes. This prevents the non-uniform distribution of movable ions that occurred when the dummy gate had a different potential, thereby eliminating erroneous retention failure determinations while maintaining effective charge up capability.

Inventive Principle:
Principle #12Equipotentiality

3Ease of manufacture

If the dummy floating gate electrode is isolated, then fabrication simplicity is maintained, but erroneous retention failure determination occurs in memory cell transistors

Engineering Contradiction:
Improvefabrication simplicityVSAvoidaccuracy of retention failure determination
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent introduces a conductor portion as an intermediary element that electrically connects the dummy floating gate electrode to the word line. This simple additional component eliminates erroneous retention failure determinations without significantly complicating the fabrication process, as the conductor can be formed using standard deposition and patterning techniques.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures uniform distribution of movable ions, preventing erroneous retention failure determination during wafer testing and maintaining accurate data retention across memory cells, even under heat treatment conditions.

Implementation Method 1

The dummy floating gate electrode and the word line are electrically connected to each other

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

The interlayer insulating film is formed to cover the word line

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS9312267B2Semiconductor device
Publication Date: 2016.04.12 RENESAS ELECTRONICS CORP
  • US9312267B2 patent drawing
  • US9312267B2 patent drawing
  • US9312267B2 patent drawing

AI summary

In a memory cell array region and a source contact region defined in a surface of a semiconductor substrate, a memory cell transistor including a floating gate electrode and a control gate electrode is formed. In a gate contact region, a dummy floating gate electrode is arranged to partially be superimposed on a dummy element formation region in a two-dimensional view. In a first interlayer insulating film and a second interlayer insulating film covering the memory cell transistor, a contact plug is formed to penetrate the first interlayer insulating film and a via is formed to penetrate a second interlayer insulating film.