Dynamic Exoskeleton Mounting Mechanism for Joint Alignment

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Solution Overview

Problem

Existing exoskeletons often restrict the user's natural range of motion and cause discomfort due to misalignment and shear forces between the user's joints and the exoskeleton, leading to inefficiency and reduced effectiveness.

Innovation Solution

A novel exoskeleton mounting mechanism with multiple degrees of freedom, including rotational axes, allows for dynamic alignment with the user's joints, minimizing shear forces and maintaining parallelism, thereby enhancing user comfort and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the exoskeleton is rigidly affixed to the user's musculoskeletal system, then force transmission efficiency is improved, but the user's natural range of motion is restricted

Engineering Contradiction:
Improveforce transmission efficiencyVSAvoidrange of motion
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The mounting mechanism transitions from a static rigid connection to a dynamic multi-degree-of-freedom joint system. The universal joint and spherical joint allow the mounting body to dynamically adapt its orientation and position, maintaining alignment with the user's joint axis throughout the range of motion while preserving force transmission efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mounting mechanism is divided into multiple independent components: a mounting body, a universal joint with rotational degrees of freedom, and a spherical joint. This segmentation allows each component to handle specific aspects of the alignment and motion accommodation, resolving the contradiction between rigidity and flexibility.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If the exoskeleton uses a single degree of freedom joint for alignment, then alignment precision is improved, but adaptability to users of differing size is reduced

Engineering Contradiction:
Improvealignment precisionVSAvoiduser size adaptability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The mounting mechanism employs multiple rotational degrees of freedom that allow the system to dynamically adapt to different user anatomies. The universal joint provides two rotational degrees of freedom, and the spherical joint adds additional orientation flexibility, enabling precise alignment across a wide range of user sizes and joint configurations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The multi-degree-of-freedom joint design creates a universal mounting mechanism that can accommodate various user sizes, joint types, and motion patterns. The same mechanism serves multiple functions: alignment compensation, range of motion accommodation, and force transmission, making the exoskeleton universally applicable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the exoskeleton mounting structure is made more complex with multiple degrees of freedom, then alignment and comfort are improved, but device complexity increases

Engineering Contradiction:
Improveuser comfortVSAvoidmounting mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The universal joint and spherical joint act as intermediary elements between the exoskeleton's rigid structure and the user's flexible anatomy. These intermediate components absorb the complexity of accommodating multiple degrees of freedom while presenting a relatively simple interface to both the exoskeleton structure and the user's body.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The dynamic multi-degree-of-freedom joint system naturally adapts to user movement patterns without requiring complex control mechanisms. The passive mechanical design allows the joints to self-align through their inherent degrees of freedom, reducing the need for active control systems and simplifying the overall device architecture.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12370116B2Dynamic mounting mechanism for an exoskeleton
Publication Date: 2025.07.29 DEPHY INC
  • US12370116B2 patent drawing
  • US12370116B2 patent drawing
  • US12370116B2 patent drawing

AI summary

The present invention is directed to the affixion of an exoskeleton device that can include multiple rotational degrees of freedom in its attachment mechanism to approximate linear motion orthogonal to the person's line of action. The present invention can include one or more additional, non-parallel degrees of freedom. The present invention provides a sliding mechanism for adjusting the exoskeleton mating point along the user's body.