Dynamic Tire Model Control for Heavy-Duty Vehicle Wear Reduction

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Solution Overview

Problem

Existing methods for managing vehicle motion in heavy-duty vehicles, such as trucks and semi-trailers, do not adequately address the need for reducing tire wear and optimizing energy efficiency, particularly in conditions of excessive wheel slip and varying road surfaces.

Innovation Solution

A method for controlling vehicle motion that incorporates a dynamic tire model to estimate tire parameters and vehicle state, allowing for real-time adaptation and optimization of tire wear and energy efficiency by coordinating motion support devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If excessive torque is applied to wheels to improve vehicle acceleration and hill-climbing performance, then vehicle power and speed are improved, but wheel slip increases causing unpredictable vehicle behavior and excessive energy consumption

Engineering Contradiction:
Improvevehicle powerVSAvoidenergy consumption
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The system continuously monitors wheel slip conditions and feeds this information back to the control unit, which adjusts torque distribution in real-time to maintain optimal traction while minimizing energy waste from excessive slip

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The torque distribution strategy dynamically adapts to changing road conditions and vehicle state, transitioning between different control modes (e.g., from maximum power to slip-limited power) based on real-time sensor data and tyre model predictions

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If conventional vehicle control strategies are used to maintain simple operation, then ease of operation is preserved, but tyre wear increases due to lack of optimization

Engineering Contradiction:
Improveease of operationVSAvoidtyre service life
Core Design Contradiction:
Ease of operationVSDuration of action of stationary object

Solution Approach 1:

The system automatically optimizes tyre wear by continuously monitoring vehicle operation and adjusting control parameters based on real-time tyre state estimates, eliminating the need for driver intervention while extending tyre life

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control system dynamically adjusts operational parameters such as torque distribution and wheel slip limits based on estimated tyre wear rate, transforming the control strategy to minimize wear while maintaining vehicle performance

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a static tyre model is used to simplify the control system, then device complexity is reduced, but the system cannot adapt to changing tyre properties and operating conditions

Engineering Contradiction:
Improvecontrol system complexityVSAvoidadaptability to tyre conditions
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The tyre model transitions from a static parameter set to a dynamic system that continuously updates tyre state estimates based on sensor measurements and vehicle operating conditions, enabling adaptation without requiring complex physical models

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system replaces complex mechanical tyre testing and characterization with a computational tyre model that uses sensor data and algorithms to estimate tyre properties, reducing physical complexity while maintaining adaptability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12606156B2Tyre wear rate estimation based on a dynamic tyre model
Publication Date: 2026.04.21 VOLVO TRUCK CORP
  • US12606156B2 patent drawing
  • US12606156B2 patent drawing
  • US12606156B2 patent drawing

AI summary

A method for controlling motion of a heavy-duty vehicle includes obtaining input data related to one or more tire parameters of a tire on the heavy-duty vehicle, estimating at least part of the one or more tire parameters based on the input data, configuring a tire model, wherein the tire model defines a relationship between tire wear rate and vehicle motion state, wherein the tire model is parameterized by the one or more tire parameters, estimating vehicle motion state, and controlling motion of the heavy-duty vehicle based on the tire model and on the vehicle motion state.