Ear Protection Device with Integrated Bluetooth and Conductive Contacts

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Solution Overview

Problem

Conventional ear protection devices integrated with helmets impede communication while providing hearing protection, and existing solutions often involve cumbersome cable connections that are prone to interference and environmental damage.

Innovation Solution

Incorporating communication means such as a loudspeaker, microphone, and Bluetooth transceiver into the ear protection device's housing, with electrically conductive contact elements for power and data transfer, and a multifunctional bearing device that supports the device and maintains dust- and liquid-tight connections, allowing for bidirectional communication without compromising protective effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If communication means are integrated into the ear protection device, then communication capability is improved, but device complexity increases

Engineering Contradiction:
Improvecommunication capabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent integrates communication means (loudspeaker, microphone, Bluetooth transceiver) directly into the ear protection device housing, merging hearing protection and communication functions into a single integrated unit. This eliminates the need for separate communication devices and reduces overall system complexity despite adding functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing of the ear protection device serves multiple functions: it protects the ear, houses communication components, provides structural support, and integrates electrical connections. This multi-functionality approach allows the device to perform both hearing protection and communication tasks without requiring additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Use of energy by moving object

If cable connections are used for communication means, then power and data transfer are enabled, but reliability deteriorates due to interference and environmental damage

Engineering Contradiction:
Improvepower transferVSAvoidconnection reliability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent eliminates vulnerable cable connections by integrating power and data transfer contacts directly into the bearing device structure. The electrical contacts are built-in and protected within the housing, removing external cables that are susceptible to interference, damage, and environmental factors.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The bearing device serves as an intermediary structure that simultaneously provides mechanical support for pivoting and houses protected electrical contacts for power and data transfer. This intermediary structure shields the electrical connections from environmental damage while enabling reliable communication between the ear protection device and external systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the housing accommodates communication means and contact elements, then multifunctionality is improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovemultifunctionalityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The bearing device is designed as an integrated component that combines mechanical support functions with electrical contact functions. By merging these functions into a single structure rather than separate components, the patent simplifies the overall manufacturing process despite the increased multifunctionality of the housing.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10905593B2Ear protection device, communications system and protective helmet
Publication Date: 2021.02.02 PFANNER SCHUTZBEKLEIDUNG
  • US10905593B2 patent drawing
  • US10905593B2 patent drawing
  • US10905593B2 patent drawing

AI summary

An ear protection device for hearing protection and for fastening to a protective helmet includes a housing with a bearing device, via which it is pivotably mounted in a forklike supporting bracket. A communications device is arranged in the housing and the bearing device has at least two electrically conductive contact elements. A communications system is joined to a protective helmet.