Edge-Oxidized Single-Layer Graphene for Controlled Functionalization

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Solution Overview

Problem

Existing methods for preparing graphene oxide introduce defects and destroy the two-dimensional structure, leading to a loss of excellent properties and environmental pollution, while methods for controlling the oxidation degree and uniformity are difficult to achieve.

Innovation Solution

A method involving mixing single-layer graphene with a binder and dispersant, followed by electrolytic oxidation under ultra-low frequency alternating current and controlled current density to introduce oxygen-containing functional groups only at the edges, maintaining the planar structure and enhancing water solubility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If strong oxidant oxidation method is used to introduce oxygen-containing functional groups, then polarity and modifiability of graphene are greatly improved, but two-dimensional planar structure is destroyed and defects are generated

Engineering Contradiction:
Improvepolarity and modifiabilityVSAvoidtwo-dimensional planar structure
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by restricting oxidation reactions to occur only at the edge regions of graphene sheets rather than uniformly across the entire surface. This is achieved through controlled electrolytic oxidation conditions that generate oxygen-containing functional groups preferentially at edges, thereby improving polarity and modifiability locally without destroying the overall two-dimensional planar structure or generating excessive defects in the graphene plane.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs partial action by performing limited oxidation only at the edges of graphene rather than complete oxidation of the entire surface. The electrolytic oxidation process is controlled to introduce oxygen-containing functional groups at edges while leaving the majority of the graphene plane intact, thus achieving the necessary polarity improvement without excessive damage to the structural integrity.

Inventive Principle:
Principle #16Partial or excessive action

2Object-affected harmful factors

If direct current electrolysis method is used to prepare graphene oxide, then environmental pollution is reduced and preparation is quick and safe, but degree of oxidation is uncontrollable and defects increase

Engineering Contradiction:
Improveenvironmental pollutionVSAvoiddegree of oxidation control
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent applies dynamics by switching from direct current to alternating current electrolysis. The alternating current dynamically changes polarity during the process, which prevents excessive oxidation at any single electrode and allows better control over the degree of oxidation. This dynamic approach enables precise control of oxygen-containing functional group introduction while maintaining environmental friendliness.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs parameter changes by adjusting the electrolysis conditions including using alternating current with specific frequency ranges (50-1000 Hz), controlling current density (10-50 mA/cm²), and regulating electrolyte composition. These parameter adjustments enable precise control over the oxidation degree, ensuring that oxygen-containing functional groups are introduced at edges without creating excessive defects, while maintaining the environmentally friendly nature of the process.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If mechanical ball milling method is used to reduce graphene layers, then process is simple, but uniformity of layer number is difficult to control

Engineering Contradiction:
Improveprocess simplicityVSAvoiduniformity of layer number
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent replaces the mechanical ball milling system with an electrolytic oxidation system. Instead of using mechanical force to exfoliate and reduce graphene layers, the patent uses controlled electrolytic oxidation to functionalize edge regions of single-layer or few-layer graphene. This substitution maintains process simplicity while achieving superior control over layer number uniformity and edge functionalization.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces edge-oxidized single-layer graphene with desirable water solubility and retention of mechanical, thermal, and electrical properties, while being environmentally friendly and easily controllable.

Implementation Method 1

subjecting the electrode plate to electrolytic oxidation in an electrolytic cell to obtain the edge-oxidized single-layer graphene

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

electrolytic oxidation is conducted under an ultra-low frequency alternating current having a frequency of 0.01 Hz to 0.02 Hz

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 3

the polarity of the graphene is greatly improved by introducing oxygen-containing functional groups such as hydroxyl and carbonyl groups on graphene sheets

Methodology Applied
Scientific EffectHydrophilic interaction: Hydrophile

Data Source

PatentUS20260078006A1Single-layer edge-oxidized graphene and preparation method thereof
Publication Date: 2026.03.19 SHENZHEN EIGEN EQUATION GRAPHENE TECH CO LTD
  • US20260078006A1 patent drawing
  • US20260078006A1 patent drawing
  • US20260078006A1 patent drawing

AI summary

An edge-oxidized single-layer graphene and a preparation method thereof are provided. The preparation method includes: mixing a single-layer graphene, a binder, and a dispersant, and drying a resulting slurry to obtain an electrode plate; and subjecting the electrode plate to electrolytic oxidation in an electrolytic cell to obtain the edge-oxidized single-layer graphene; wherein the electrolytic oxidation is conducted under an ultra-low frequency alternating current having a frequency of 0.01 Hz to 0.02 Hz; and the electrolytic oxidation is conducted at a current density of 30 mA·cm−2 to 50 mA·cm−2 for 50 s to 100 s.