Carbon-Coated Graphite Anodes With Controlled Edge Planes

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Solution Overview

Problem

Lithium secondary batteries face deterioration and reduced capacity during high-temperature storage due to side reactions between the negative electrode and electrolyte solution, leading to loss of lithium participating in reversible reactions.

Innovation Solution

A negative electrode active material is developed using artificial graphite with a carbon coating layer, where the edge plane has a specific surface area of 1.0 m2/g to 1.9 m2/g, minimizing side reactions and enhancing lithium retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If artificial graphite with smaller diameter is used to suppress side reactions, then reliability improves, but productivity deteriorates due to reduced energy density

Engineering Contradiction:
Improvebattery function stability during high-temperature storageVSAvoidenergy density of negative electrode
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention changes the particle size parameter of artificial graphite to a specific range (5 μm to 20 μm) to optimize the balance between suppressing side reactions and maintaining energy density. This parameter optimization resolves the contradiction by finding the optimal size that provides sufficient surface area reduction for reliability while maintaining adequate capacity for productivity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite artificial graphite particles formed by aggregating multiple primary particles, creating a hierarchical structure that combines the benefits of smaller particles (reduced side reactions) with the advantages of larger particles (higher energy density). This composite structure resolves the contradiction between reliability and productivity.

Inventive Principle:
Principle #40Composite materials

2Reliability

If artificial graphite with smaller diameter is used to reduce side reaction sites, then reliability improves, but loss of substance worsens due to reduced capacity

Engineering Contradiction:
Improvesuppression of side reaction between negative electrode and electrolyte solutionVSAvoidloss of lithium participating in reversible reaction
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The invention optimizes the particle size parameter within a specific range (5 μm to 20 μm) to balance the reduction of side reaction sites with the maintenance of lithium capacity. This parameter control ensures that while side reactions are suppressed, the graphite retains sufficient capacity to participate in reversible lithium reactions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses uniformly sized artificial graphite particles with controlled morphology that replicate optimal structural characteristics, ensuring consistent performance in suppressing side reactions while maintaining reversible lithium capacity across the electrode material.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS11894548B2Negative electrode active material, method of preparing the negative electrode active material, negative electrode, and secondary battery including the negative electrode
Publication Date: 2024.02.06 LG ENERGY SOLUTION LTD
  • US11894548B2 patent drawing

AI summary

A negative electrode active material which includes a core including artificial graphite, and a carbon coating layer disposed on the surface of the core, wherein an edge plane of the negative electrode active material has a specific surface area of 1.0 m2/g to 1.9 m2/g, a negative electrode including the same, and a secondary battery including the negative electrode.