Electronic Fuel Injection Throttle Body With Magnetic Sensing

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Solution Overview

Problem

Existing carburetion systems face challenges in maintaining efficiency and performance due to variations in atmospheric conditions, engine parameters, and fuel formulations, and there is a need for improved electronic fuel injection systems that can replace carburetors while ensuring consistent operation and performance.

Innovation Solution

An electronic fuel injection throttle body assembly with improved throttle position sensing and remote communication capability, featuring multiple bores, fuel injectors, throttle shafts, and an electronic control unit that determines throttle position and adjusts engine operation through algorithms to optimize performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electronic fuel injection throttle body systems are installed to replace carburetors, then engine performance and efficiency are improved, but space constraints and integration complexity increase

Engineering Contradiction:
Improveengine performance consistencyVSAvoidthrottle body integration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The throttle body assembly integrates multiple functions into a single component: it serves as both the throttle control mechanism and the fuel injection manifold. The fuel injectors are directly mounted on the throttle body bores, eliminating the need for separate fuel delivery components and reducing overall system complexity while maintaining improved engine performance

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the throttle valve mechanism with the fuel injection system by mounting fuel injectors directly on the throttle body. This merging of functions allows the electronic control unit to simultaneously control both air flow through the throttle valve and fuel delivery through the injectors, simplifying integration while improving performance consistency

Inventive Principle:
Principle #5Merging (Combining)

2Loss of information

If remote communication capability is added to the electronic control unit, then monitoring and control capabilities are enhanced, but device complexity increases

Engineering Contradiction:
Improvethrottle position monitoring accuracyVSAvoidelectronic control unit complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The electronic control unit incorporates a throttle position sensor that continuously monitors the throttle valve position and provides feedback to the control system. This feedback mechanism enables accurate monitoring of throttle position, allowing for precise control and eliminating information loss about the system state

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces a remote communication module as an intermediary between the electronic control unit and external monitoring systems. This module allows the ECU to transmit throttle position data and receive control commands without adding complex wiring or direct connections, simplifying the overall system architecture while enhancing monitoring capabilities

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If multiple fuel injectors and bores are integrated into the throttle body, then fuel delivery precision is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvefuel injection precisionVSAvoidthrottle body manufacturing
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The throttle body is designed with separate, individually-machined bores for each fuel injector. This segmentation allows each bore to be precisely manufactured and positioned independently, ensuring accurate fuel delivery while enabling modular manufacturing processes that can simplify production

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each bore and fuel injector mounting location is designed with specific local characteristics optimized for its function. The throttle body features varying bore sizes and injector positions tailored to specific engine performance requirements, allowing precise fuel delivery in each zone while maintaining manufacturing feasibility through standardized machining operations

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides enhanced monitoring and control of throttle position, enabling improved engine performance and efficiency by adjusting air-fuel ratio, idle speed, and fuel enrichment, and allowing for compact integration in various engine configurations.

Implementation Method 1

the electronic control unit having a recess which receives an end of one of the first throttle shaft or the second throttle shaft, wherein the end has one of a magnet or sensor to determine a throttle position of the one of the first throttle shaft or second throttle shaft

Methodology Applied
Scientific EffectMagnetic field sensing: Magnetic Field

Implementation Method 2

at least one first fuel injector extending into the throttle body on a first side toward the first bore, at least one second fuel injector extending into the throttle body on a second side toward the second bore

Methodology Applied
Scientific EffectFuel injection: Injector

Implementation Method 3

a throttle valve disposed in each the first bore and the second bore

Methodology Applied
Scientific EffectValve control: Valve

Data Source

PatentUS12421907B2Electronic fuel injection throttle body assembly
Publication Date: 2025.09.23 HOLLEY PERFORMANCE PRODUCTS
  • US12421907B2 patent drawing
  • US12421907B2 patent drawing
  • US12421907B2 patent drawing

AI summary

Present embodiments relate to an electronic fuel injection throttle body assembly for an internal combustion engine. More specifically, but without limitation, present embodiments relate to an improved electronic fuel injection (EFI) throttle body which has a remote communication capability as well as improved throttle position sensing.