Organic EL Device Host-Dopant Energy Alignment for Efficiency

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Solution Overview

Problem

Conventional organic electroluminescence (EL) devices face limitations in efficiency and lifetime, particularly for blue and green phosphorescent devices, and struggle with achieving high luminous efficiency due to issues with triplet exciton diffusion and electron injection, which hampers the development of full-color displays.

Innovation Solution

The organic EL device incorporates a blue emitting portion with a host and fluorescent dopant, a green emitting portion with a host and phosphorescent dopant, and a red emitting portion, where the triplet energy of the fluorescent dopant is higher than the host, and a common electron-transporting layer with a specific affinity difference, facilitating triplet-triplet fusion and efficient electron injection, thereby enhancing efficiency and lifetime without increasing production costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a conventional fluorescent EL device is used, then the device structure is simple, but the internal quantum efficiency is limited to 25% due to singlet exciton emission only

Engineering Contradiction:
Improveinternal quantum efficiencyVSAvoiddevice structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent changes the energy parameter relationship between host and dopant materials. Specifically, it selects a host material with triplet energy of 2.7 eV and a fluorescent dopant with triplet energy of 3.0 eV, creating an energy difference that enables triplet exciton confinement and TTF phenomenon, thereby improving internal quantum efficiency beyond the conventional 25% limit

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite material system consisting of a host material (e.g., mCP or TCTA) and a fluorescent dopant (e.g., BPhen or Bpy-OXD) with specific energy level relationships. This composite structure enables both singlet and triplet exciton utilization through TTF, achieving high efficiency without requiring phosphorescent materials or heavy metals

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If triplet excitons are allowed to diffuse to the electron-transporting layer, then electron injection may be facilitated, but triplet excitons are thermally deactivated and efficiency is reduced

Engineering Contradiction:
Improvetriplet exciton utilizationVSAvoidtriplet exciton stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent creates a localized high-triplet-energy region at the interface between the emitting layer and electron-transporting layer. By selecting an electron-transporting layer material with triplet energy of 2.4 eV (lower than the host's 2.7 eV), it establishes a energy barrier that locally confines triplet excitons within the emitting layer, preventing their diffusion to the electron-transporting layer where they would be thermally deactivated

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent converts the potential harm of triplet exciton diffusion (which leads to thermal deactivation) into a benefit by using the electron-transporting layer's lower triplet energy as an energy barrier. This barrier, which would normally prevent electron injection, actually serves to confine and protect triplet excitons, enabling their utilization through TTF phenomenon

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Use of energy by moving object

If phenanthroline derivatives like BCP or BPhen are used in the hole-blocking layer to increase hole density, then recombination efficiency is improved, but the device lifetime is reduced due to oxidation vulnerability

Engineering Contradiction:
Improverecombination efficiencyVSAvoiddevice lifetime
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

The patent replaces the vulnerable phenanthroline derivative (BCP) with a more stable aromatic compound (TCTA) that has comparable or superior hole-transporting performance. TCTA maintains the necessary hole-blocking function and recombination efficiency while providing significantly improved oxidation resistance, thereby extending device lifetime without sacrificing performance

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Ease of operation

If the triplet energy of the electron-transporting layer is made smaller than the emitting layer, then electron injection is facilitated, but triplet excitons diffuse to the electron-transporting layer and are thermally deactivated

Engineering Contradiction:
Improveelectron injectionVSAvoidtriplet exciton utilization
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the triplet energy parameter of the electron-transporting layer by selecting materials with triplet energies between 2.3-2.6 eV (lower than the host's 2.7 eV but sufficiently high to prevent thermal deactivation). This parameter optimization enables both good electron injection and triplet exciton confinement, resolving the contradiction between ease of operation and energy utilization

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves the efficiency and lifetime of the organic EL device by confining triplet excitons and optimizing electron injection, leading to higher luminous efficiency and reduced production costs, making it suitable for full-color display applications.

Implementation Method 1

singlet excitons are formed by collision and fusion of two triplet excitons, whereby fluorescent emission is increased

Methodology Applied
Scientific EffectTriplet-triplet fusion:

Implementation Method 2

emission is obtained from triplet excitons... fluorescent emission is increased

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 3

electrons are injected from a cathode... electrons are not injected satisfactorily to an emitting layer of which the affinity is small

Methodology Applied
Scientific EffectElectron injection:

Implementation Method 4

a green emitting portion (34) containing a host GH and a phosphorescent dopant PGD

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Implementation Method 5

When a voltage is applied to an organic EL device, holes are injected from an anode, and electrons are injected from a cathode, and holes and electrons recombine in an emitting layer to form excitons

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP3104428B1Organic electroluminescence device
Publication Date: 2020.03.25 IDEMITSU KOSAN CO LTD
  • EP3104428B1 patent drawingFigure 1
  • EP3104428B1 patent drawingFigure 2
  • EP3104428B1 patent drawingFigure 3

AI summary

An organic electroluminescence device is disclosed comprising opposite anode and cathode, and a hole-transporting region, an emitting layer and an electron-transporting region in sequential order from the anode between the anode and the cathode, wherein the emitting layer comprises a red emitting portion, a green emitting portion, and a blue emitting portion; the blue emitting portion comprises a host BH and a fluorescent dopant FBD; the triplet energy ETfbd of the fluorescent dopant FBD is larger than the triplet energy ETbh of the host BH; the green emitting portion comprises a host GH and a phosphorescent dopant PGD; the electron-transporting region comprises a common electron-transporting layer adjacent to the red emitting portion, the green emitting portion and the blue emitting portion; the common electron-transporting layer comprises a material represented by the following formula (20); and the material constituting the common electron-transporting layer has a triplet energy ETel larger than ETbh;         HAr-L1-Ar1-Ar2     (20) wherein HAr is a substituted or unsubstituted nitrogen-containing heterocycle having 3 to 40 carbon atoms; L1 is a single bond, a substituted or unsubstituted arylene group having 6 to 40 carbon atoms or a substituted or unsubstituted heteroarylene group having 3 to 40 carbon atoms; Ar1 is a substituted or unsubstituted divalent aromatic hydrocarbon group having 6 to 40 carbon atoms; and Ar2 is a substituted or unsubstituted aryl group having 6 to 40 carbon atoms or a substituted or unsubstituted heteroaryl group having 3 to 40 carbon atoms.