Elastic Hose Hanger Assembly for Railway Brake Hose Decoupling
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing hose hangers for railway vehicles fail to absorb the energy generated when glad hand fittings decouple, leading to increased reaction forces, degradation, and potential derailment, with frequent replacements needed due to chain and connector degradation.
Innovation Solution
A hose hanger system comprising an attachment clip, an elastic support made of vulcanized rubber, and a carabiner assembly connector, designed to absorb energy and maintain hoses at a desired height, reducing cross-loading and enhancing durability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a chain support is used to suspend the air brake hose, then the hose can be supported and positioned, but the chain cannot absorb energy during decoupling events, leading to increased reaction forces and degradation
Solution Approach 1:
The patent changes the physical state and material properties of the support from rigid (chain) to elastomeric (rubber material), allowing the material to deform and absorb energy during decoupling events while maintaining support functionality
Solution Approach 2:
The patent uses composite construction combining an elastomeric material with embedded chain elements, creating a hybrid structure that provides both energy absorption capabilities and structural strength to resist reaction forces
2Strength
If a rigid chain and connector system is used, then the hose hanger can maintain structural integrity, but the system is susceptible to degradation from cross-loading and impact forces, requiring frequent replacements
Solution Approach 1:
The patent changes the material from rigid metal chain to elastomeric rubber material, which can deform under load and return to original shape, resisting degradation from repeated cross-loading and impact forces throughout the service life
Solution Approach 2:
The elastomeric material inherently provides cushioning before impact events occur, absorbing and dissipating energy from decoupling events and lateral forces, preventing degradation that would lead to premature replacement
3Ease of operation
If traditional metal chain supports are used, then installation is simple, but the system allows excessive hose movement and cannot prevent unintended braking events
Solution Approach 1:
The patent changes the support material to elastomeric rubber with specific durometer properties, providing friction and resistance that stabilize hose position while maintaining flexibility and ease of installation
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system provides a longer-lasting solution by absorbing energy during decoupling, reducing hose movement, and preventing degradation, thus minimizing unintended braking events and derailment risks.
Implementation Method 1
an elastic support made of vulcanized rubber... designed to absorb energy
Implementation Method 2
absorbing energy during decoupling, reducing hose movement
Data Source
AI summary
Various methods and systems are provided for a hose hanger apparatus comprising an attachment clip, an elastic support connected to the attachment clip, a carabiner assembly connector connected to the elastic support, and a carabiner assembly connected to the carabiner assembly connector.