Elastic Silencer for Vacuum Gripper Noise Reduction

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Solution Overview

Problem

Existing solutions for sound attenuation of pressurized exhaust gas from suction grippers are either complex, difficult to clean, or ineffective in reducing noise emissions.

Innovation Solution

A silencer with a housing featuring an elastic section that expands to form a larger outlet when pressurized exhaust gas is applied, utilizing a tubular elastic section with significant elasticity to reduce sound emissions, and designed for easy disassembly and cleaning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a traditional silencer design is used for sound attenuation, then sound emissions are reduced, but the device becomes complex and difficult to clean

Engineering Contradiction:
Improvesound emissionsVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs an elastic membrane as the core sound attenuation element. This thin, flexible film expands under pressurized exhaust gas to close perforations, providing sound attenuation without requiring complex internal structures. The membrane's simplicity directly addresses the contradiction by achieving noise reduction while maintaining ease of cleaning and device simplicity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The elastic membrane contains perforations that allow exhaust gas passage when expanded. This porous structure enables the membrane to function as both a sound attenuator and a flow passage, eliminating the need for separate complex components. The perforated design provides effective sound reduction while keeping the overall device simple and cleanable.

Inventive Principle:
Principle #31Porous materials

2Volume of moving object

If the elastic section opening is small without pressurized gas, then the silencer structure is compact, but the outlet must expand significantly when gas flows

Engineering Contradiction:
Improvesilencer volumeVSAvoidelasticity requirement
Core Design Contradiction:
Volume of moving objectVSStrength

Solution Approach 1:

The elastic membrane transitions from a compact state with closed perforations to an expanded state with open perforations in response to pressurized exhaust gas. This dynamic behavior allows the silencer to maintain a small volume when not in use while automatically expanding the outlet passage when needed, satisfying both compactness and flow requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The membrane's physical state changes based on pressure conditions. Under low pressure, the membrane remains contracted with closed perforations, maintaining compact volume. Under high pressure from exhaust gas, the membrane expands to open perforations, increasing the effective outlet area. This parameter change resolves the contradiction between compact volume and sufficient outlet size.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The silencer effectively attenuates sound emissions by up to 32 decibels, making it easier to clean and maintain, while maintaining structural simplicity.

Implementation Method 1

The elastic section exhibits an elasticity that, when subjected to pressurized exhaust gas, allows the opening to expand and enlarge

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

at least one perforation in at least one elastic section of the element leads to effective damping of the sound emitted into the environment by the exhaust gas of a suction gripper

Methodology Applied
Scientific EffectSound attenuation: Acoustic Absorption

Data Source

PatentEP3247932B1Sound absorber for vacuum grippers
Publication Date: 2019.12.25 DEUTES INSTITUT FUR LEBENSMITTELTECHN
  • EP3247932B1 patent drawingFigure 1~3
  • EP3247932B1 patent drawingFigure 4~5

AI summary

The invention relates to a sound absorber, which comprises a housing (1) having an inlet (2) for connecting to the exhaust gas line of a vacuum gripper, wherein the housing has at least one elastic segment (4) having at least one through-hole (3), and to a method for absorbing sound for a vacuum gripper. The application of pressurized exhaust gas to the elastic segment (4) causes the elongation of the elastic segment and the enlargement of the opening (3) of the through-hole. The elongation and/or the elasticity of the elastic segment, in which the through-hole is arranged, and the conducting of the exhaust gas through the open through-hole in the elastic segment reduce the sound emitted by the exhaust gas.