Electric Brake Redundancy Control Apparatus

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Solution Overview

Problem

Conventional electronic brake systems require significant brake pedal force from the driver during fallback mode operation, making emergency braking inefficient and potentially uncomfortable, and the hydraulic circuit design is not optimized for reliability in system abnormalities.

Innovation Solution

An electronic brake system with a redundancy control apparatus that includes isolation valves, pumps, and switching valves to generate hydraulic pressure using a motor and pump, allowing for efficient emergency braking by isolating system abnormalities and simplifying the hydraulic circuit, reducing the number of valves and improving system compactness and cost-effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fallback mode relies on driver's brake pedal operation, then braking function is maintained during system abnormality, but significant brake pedal force is required from the driver

Engineering Contradiction:
Improvebraking function availabilityVSAvoidbrake pedal force requirement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces the purely mechanical brake pedal operation with an electrically assisted system. A motor is activated during fallback mode to provide auxiliary braking force, substituting mechanical driver effort with electromechanical assistance. This allows the braking function to remain reliable while significantly reducing the physical force the driver must apply to the brake pedal.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a motor as an intermediary between the driver's brake pedal input and the braking system. The motor acts as a mediator that amplifies the driver's input force, enabling the fallback braking function to operate with reduced driver effort while maintaining system reliability during abnormalities.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If conventional hydraulic circuit design is used, then system structure is established, but hydraulic circuit is not optimized for reliability and compactness

Engineering Contradiction:
Improvesystem reliability during abnormalityVSAvoidhydraulic circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the hydraulic circuit into distinct functional zones with isolated abnormality containment. By dividing the circuit into separate segments with individual control valves, the system can isolate faults to specific segments while maintaining operation in other segments, improving reliability without requiring a completely complex reconfiguration of the entire hydraulic system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs hydraulic circuit components to serve multiple functions. Valves and passages are configured to handle both normal operation and fallback mode requirements, as well as abnormality isolation, within a unified circuit structure. This multi-functionality reduces the need for separate dedicated components for each function, thereby improving reliability while controlling overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If multiple valves are used in hydraulic circuit, then flow control precision is improved, but system compactness and cost are reduced

Engineering Contradiction:
Improvehydraulic flow control precisionVSAvoidsystem compactness
Core Design Contradiction:
Measurement precisionVSVolume of stationary object

Solution Approach 1:

The patent merges multiple valve functions into integrated valve assemblies or combined control units. By consolidating flow control, pressure regulation, and isolation functions into fewer multi-functional valve components, the system maintains precise hydraulic flow control while reducing the total number of discrete valves, thereby improving system compactness and reducing overall system volume.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs nested valve configurations where smaller control valves are integrated within or alongside larger main valves. This nesting arrangement allows multiple flow control functions to be achieved within a compact footprint, maintaining measurement precision for hydraulic control while minimizing the space occupied by the valve assembly and improving overall system compactness.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables effective emergency braking with reduced driver effort and improved system reliability by automatically generating hydraulic pressure in case of system failures, enhancing braking stability and convenience while simplifying the hydraulic circuit design.

Implementation Method 1

generating hydraulic pressure using a motor and a pump to transmit to at least one of the wheel cylinders

Methodology Applied
Scientific EffectHydraulic pressure generation: Hydraulic Press

Implementation Method 2

generating hydraulic pressure using a motor and a pump

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 3

an isolation valve closed to prevent the hydraulic pressure transmit from the hydraulic control unit to the wheel cylinders in the event of a system abnormality

Methodology Applied
Scientific EffectValve closure: Valve

Implementation Method 4

a switching valve provided between the pump and the wheel cylinders to control the flow of oil pressurized by the pump

Methodology Applied
Scientific EffectValve flow control: Valve

Data Source

PatentUS11021141B2Electric brake system
Publication Date: 2021.06.01 HL MANDO CORP
  • US11021141B2 patent drawing
  • US11021141B2 patent drawing
  • US11021141B2 patent drawing

AI summary

An electronic brake system of the present disclosure is disclosed. The an electronic brake system may include a reservoir to store oil; a master cylinder having a master piston connected to a brake pedal and a master chamber for discharging oil by a displacement of the master piston; a hydraulic pressure supply apparatus generating hydraulic pressure by an electrical signal output corresponding to a displacement of the brake pedal to supply to wheel cylinders of the respective wheels; a hydraulic control unit transmitting the hydraulic pressure discharged from the hydraulic pressure supply apparatus to the wheel cylinders of the respective wheels; and a redundancy control apparatus generating hydraulic pressure using a motor and a pump to transmit to at least one of the wheel cylinders.