Electric Compressor Wheel for Internal Combustion Engine

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Solution Overview

Problem

Internal combustion engines face challenges in achieving low-emission operation due to conflicts between nitrogen oxide and soot emissions, which affect torque build-up and exhaust gas recirculation rates.

Innovation Solution

The integration of an electric compressor wheel in the suction tract, which can be driven via electricity, reduces the driving scavenging pressure difference and enables more efficient exhaust gas recirculation, thereby improving emission control and dynamic power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If exhaust gas recirculation rate is increased to reduce nitrogen oxide emissions, then nitrogen oxide emissions are reduced, but torque build-up speed decreases

Engineering Contradiction:
Improvenitrogen oxide emissionsVSAvoidtorque build-up speed
Core Design Contradiction:
Object-generated harmful factorsVSSpeed

Solution Approach 1:

The electric compressor wheel performs preliminary compression of the air charge before the combustion cycle, building up pressure in advance. This preliminary action allows the system to maintain high exhaust gas recirculation rates for emission control while the pre-compressed air ensures rapid torque build-up is not compromised.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The electric compressor wheel enables dynamic adjustment of compression parameters independently of engine speed and load. By actively controlling compression pressure and timing, the system can optimize the balance between exhaust gas recirculation rate and torque build-up speed, resolving the contradiction between emission reduction and performance response.

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If exhaust gas recirculation rate is increased to reduce nitrogen oxide emissions, then nitrogen oxide emissions are reduced, but energy available to turbine decreases

Engineering Contradiction:
Improvenitrogen oxide emissionsVSAvoidenergy available to turbine
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The electric compressor wheel provides self-service compression using electrical energy, reducing the dependency on turbine-driven compression. This allows the turbine to maintain its energy availability even when high exhaust gas recirculation rates are applied, as the compression function is partially decoupled from the turbine's energy output.

Inventive Principle:
Principle #25Self-service

3Power

If conventional turbocharging is used to increase specific power, then specific power is increased, but dynamic torque build-up is delayed

Engineering Contradiction:
Improvespecific powerVSAvoidtorque build-up speed
Core Design Contradiction:
PowerVSSpeed

Solution Approach 1:

The electric compressor wheel performs preliminary compression of air before the turbocharger fully engages, ensuring that the air charge is already pressurized in anticipation of the combustion cycle. This preliminary action eliminates the delay in torque build-up that normally occurs during turbocharger spin-up, while still achieving high specific power through the combined compression system.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The electric compressor wheel replaces part of the mechanical turbocharging function with an electrically-driven compression system. This substitution allows for instantaneous torque response characteristic of electric motors while maintaining the high specific power benefits of turbocharging, resolving the contradiction between power density and response speed.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for a significant reduction in nitrogen oxide emissions while maintaining comparable driving power, and enables faster boost pressure build-up, thus improving the engine's overall performance and emission control.

Implementation Method 1

a compressor wheel which can be driven via electricity to compress the air flowing through the suction tract

Methodology Applied
Scientific EffectElectrical energy to mechanical energy conversion: Electromagnetic Induction

Implementation Method 2

compress the air flowing through the suction tract

Methodology Applied
Scientific EffectGas compression: Compression

Implementation Method 3

a turbine wheel arranged in the exhaust tract and driven by the exhaust gas

Methodology Applied
Scientific EffectThermal energy to mechanical energy conversion: Turbine

Implementation Method 4

an electric engine, by means of which the compressor wheel can be driven by electricity

Methodology Applied
Scientific EffectElectrical motor conversion: Electromagnetic Induction

Data Source

PatentUS20250129738A1Internal Combustion Engine for a Motor Car
Publication Date: 2025.04.24 MERCEDES BENZ GROUP AG
  • US20250129738A1 patent drawing
  • US20250129738A1 patent drawing
  • US20250129738A1 patent drawing

AI summary

An internal combustion engine for a motor car has an exhaust tract which can be flowed through by exhaust gas of the internal combustion engine, a turbine wheel arranged in the exhaust tract and driven by the exhaust gas, and an exhaust gas recirculation device which has an exhaust gas recirculation conduit via which at least a part of the exhaust gas can be branched off from the exhaust tract at a branching point arranged upstream of the turbine wheel and can be recirculated to a suction tract which can be flowed through by air of the internal combustion engine and can be introduced into the suction tract at an introduction point. A compressor wheel which can be driven via electricity to compress the air flowing through the suction tract is arranged in the suction tract upstream or downstream of the introduction point.