Electric Motor Torque Control for Drivability

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Solution Overview

Problem

Electric vehicles experience a high torque output response relative to accelerator depression, leading to unwanted acceleration sensations at low speeds and compromised acceleration feeling at high accelerator operations.

Innovation Solution

Implementing a control method that adjusts the torque increase rate based on vehicle speed and accelerator operation, using maps to set upper limit values and threshold torques, ensuring a comfortable acceleration feeling by reducing torque increase rate when exceeding thresholds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the torque increase rate is set high to improve acceleration response, then the torque response is improved, but the vehicle may shoot forward against the driver's will at low speeds

Engineering Contradiction:
Improvetorque response speedVSAvoidunwanted acceleration sensation
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by making the torque increase rate variable rather than fixed. The control unit adjusts the torque increase rate dynamically based on vehicle speed and accelerator operation amount, using different upper limit values at different operating conditions. This resolves the contradiction by allowing high torque response when needed while preventing unwanted acceleration at low speeds through speed-dependent rate limiting.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of torque increase rate based on operating conditions. By setting different upper limit values for torque increase rate according to vehicle speed and accelerator depression amount, the system optimizes acceleration feeling across different driving scenarios. This parameter adaptation resolves the contradiction between responsive acceleration and controlled low-speed behavior.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the torque increase rate is set low to prevent shooting forward sensation, then the unwanted acceleration is suppressed, but the acceleration feeling deteriorates

Engineering Contradiction:
Improveshooting forward sensationVSAvoidacceleration feeling
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The system dynamically adjusts the torque increase rate based on real-time operating conditions rather than using a fixed low rate. This allows the system to suppress unwanted acceleration at low speeds while maintaining good acceleration feeling at higher speeds or with larger accelerator operations, resolving the contradiction through conditional rate adjustment.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the torque increase rate parameter according to vehicle speed and accelerator operation amount. By setting higher upper limit values when accelerator operation is large or vehicle speed is higher, the system maintains good acceleration feeling while preventing shooting forward sensation at low speeds with small accelerator operations.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a fixed torque increase rate is used, then the control is simple, but the acceleration feeling is compromised across different driving conditions

Engineering Contradiction:
Improvecontrol complexityVSAvoidacceleration feeling
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent implements dynamic adjustment of torque increase rate based on vehicle speed and accelerator operation amount. The control unit selects appropriate upper limit values from predefined sets based on current operating conditions, achieving good acceleration feeling across different driving scenarios while maintaining manageable control complexity through structured lookup tables and conditional logic.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP3020599B1Vehicle driven by electric motor and control method for vehicle
Publication Date: 2019.02.06 TOYOTA JIDOSHA KK
  • EP3020599B1 patent drawingFigure 1
  • EP3020599B1 patent drawingFigure 2
  • EP3020599B1 patent drawingFigure 3A~3C

AI summary

A vehicle driven by an electric motor (136), includes: an accelerator operation amount detection unit (175); a speed detection unit (139); and a control unit (180) configured to calculate a required torque (TRQ) of the electric motor on a basis of a accelerator operation amount and a vehicle speed, calculate a torque increase rate (RATp), which is a required rate at which an effective torque (TAC) for driving the electric motor is increased, on a basis of the required torque, and control the electric motor on a basis of the calculated torque increase rate. The control unit is configured to control the electric motor to operate at a predetermined torque increase rate until the effective torque reaches a predetermined threshold torque (TCHG), and to reduce the torque increase rate below the predetermined torque increase rate after the effective torque reaches the predetermined threshold torque.