Electric Motorcycle Layout for High-Speed Stability and Cooling

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Solution Overview

Problem

Existing electric motorcycles face challenges in maintaining safety and controllability at speeds greater than 50 km/h due to increased vibration frequency and higher requirements for vehicle body strength and battery power storage capacity.

Innovation Solution

The electric motorcycle features a compact design with the battery pack, controller, and charging device arranged sequentially along the frame's height, enhancing structural strength and stability. The battery case is connected to the frame, and a water-cooling device is integrated to manage heat and maintain low temperatures, ensuring the safety and endurance of the motorcycle at high speeds.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the speed of the electric motorcycle is increased to greater than 50 km/h, then the performance and speed capability are improved, but the vibration frequency increases and the requirements for vehicle body strength and battery power storage capacity become higher

Engineering Contradiction:
Improvespeed capabilityVSAvoidvehicle body strength
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The vehicle body is divided into a main body frame and an integrated battery box structure. The battery box serves as both energy storage and structural reinforcement, segmenting the functions of power supply and structural support while reducing overall vehicle weight compared to traditional separate components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery box is constructed using composite material principles where the battery assembly itself forms a reinforced structural element. The integration of battery components with structural framing creates a composite system that provides both energy storage and enhanced vehicle body strength for high-speed operation.

Inventive Principle:
Principle #40Composite materials

2Speed

If the speed of the electric motorcycle is increased to greater than 50 km/h, then the performance and speed capability are improved, but the vibration frequency increases affecting stability

Engineering Contradiction:
Improvespeed capabilityVSAvoidvehicle stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The suspension system incorporates adjustable damping characteristics that adapt to different speed ranges. At high speeds above 50 km/h, the suspension provides increased damping to counteract higher vibration frequencies, while maintaining comfort at lower speeds, thus dynamically adjusting to maintain stability across different operating conditions.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the battery pack, controller and charging device are arranged in sequence along the height direction of the frame, then the structure is more compact and center of gravity is lower, but the design complexity increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidarrangement complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The battery pack, controller, and charging device are merged into a single integrated battery box assembly located in the front portion of the vehicle. This consolidation reduces the number of separate components and mounting locations, simplifying the overall design while achieving compact arrangement and low center of gravity for improved stability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration results in improved safety and stability, allowing the electric motorcycle to run smoothly at a maximum speed of 120 km/h while maintaining reduced wind resistance and enhanced controllability.

Implementation Method 1

a water-cooling device is integrated to manage heat and maintain low temperatures

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentEP4155180B1Electric motorcycle
Publication Date: 2025.05.28 ZHEJIANG CFMOTO POWER CO LTD
  • EP4155180B1 patent drawingFigure 1
  • EP4155180B1 patent drawingFigure 2
  • EP4155180B1 patent drawingFigure 3

AI summary

An electric motorcycle includes a battery pack, a controller and a charging device arranged in sequence along the height direction of the frame. The battery pack and the charging device are positioned on the frame adjacent to the front wheel. The rear suspension comprises a rear fork and a shock absorber connected to the frame by a shaft, the rear fork is connected to the rear wheel, and the electric motor is arranged on the rear fork. The center of gravity of the electric motorcycle is lower. The electric motorcycle can run stably even at a maximum speed of 120 km/h.