Saddled Electric Vehicle Battery Case with Inclined Detachment Mechanism

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Solution Overview

Problem

Saddled electric-powered vehicles with large loading platforms face challenges in securing sufficient battery capacity, ease of battery attachment/detachment, and downsizing the vehicle body, while maintaining convenience and durability.

Innovation Solution

The vehicle features a battery case with approximately rectangular parallelepiped batteries housed below the seat, press holders for secure attachment/detachment, a rear carrier for baggage, and an operation lever for connecting/disconnecting terminals, allowing batteries to be inclined and detached without interference, enhancing ease of use and rigidity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If two portable batteries are arranged next to each other in the vehicle width direction to secure a large loading platform area, then the loading platform area is increased, but the battery capacity becomes insufficient

Engineering Contradiction:
Improveloading platform areaVSAvoidbattery capacity
Core Design Contradiction:
Area of stationary objectVSQuantity of substance

Solution Approach 1:

The patent transitions from arranging batteries horizontally (in the vehicle width direction) to arranging them vertically (in the vehicle height direction) by utilizing the space below the seat. This dimensional change allows the loading platform area to be maximized while accommodating sufficient battery capacity through vertical stacking of multiple batteries.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If batteries are arranged horizontally to maximize loading platform area, then the loading platform is enlarged, but the number of batteries that can be accommodated is reduced

Engineering Contradiction:
Improveloading platform areaVSAvoidtotal battery weight
Core Design Contradiction:
Area of stationary objectVSWeight of stationary object

Solution Approach 1:

The patent utilizes the vertical space below the seat to arrange multiple batteries in the height direction, thereby accommodating greater total battery weight and capacity without compromising the loading platform area. This vertical arrangement enables multiple batteries to be stacked efficiently within the available volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If pressing holders are provided for each battery to secure attachment, then the attachment reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvebattery attachment reliabilityVSAvoidbattery case structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pressing holder is divided into multiple independent pressing portions, with each portion corresponding to a specific battery. This segmentation allows each battery to be pressed and secured independently, improving attachment reliability while maintaining manageable structural complexity through modular design.

Inventive Principle:
Principle #1Segmentation

4Quantity of substance

If batteries are arranged vertically below the seat, then the battery capacity is increased, but the ease of attaching and detaching batteries is reduced

Engineering Contradiction:
Improvebattery capacityVSAvoidbattery attachment and detachment ease
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The pressing holder is designed with movable pressing portions that can dynamically adjust their position and pressing force. This dynamic capability allows the pressing portions to accommodate batteries during attachment, secure them firmly when installed, and release them easily during detachment, thereby improving ease of operation despite vertical arrangement.

Inventive Principle:
Principle #15Dynamics

5Reliability

If multiple pressing portions are provided in the pressing holder for each battery, then the securing reliability is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvebattery securing reliabilityVSAvoidpressing holder manufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The pressing holder is designed with multiple pressing portions that are segmented and can be manufactured as separate components or modules. This segmentation allows each pressing portion to be optimized and manufactured independently, improving securing reliability while facilitating easier assembly and manufacturing through modular construction.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the lifting height and workload for battery attachment/detachment, facilitates replacement, and maintains vehicle stability and durability, even with large baggage, by allowing batteries to be attached and detached while inclined, thus optimizing battery capacity and vehicle design.

Implementation Method 1

each pressing holder (42) is provided with a rubber portion (42c) brought into contact with an upper surface of each battery (B)

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3919359B1Saddled electric-powered vehicle
Publication Date: 2023.06.28 HONDA MOTOR CO LTD
  • EP3919359B1 patent drawingFigure 1
  • EP3919359B1 patent drawingFigure 2
  • EP3919359B1 patent drawingFigure 3

AI summary

To provide a saddled electric-powered vehicle that can enhance convenience by optimizing an arrangement and a housing structure of portable batteries. A saddled electric-powered vehicle (1) is configured by including approximately rectangular parallelepiped batteries (B), a battery case (33) in which the batteries (B) are housed, battery-side terminals (49) provided on bottom surfaces of the batteries (B), and case-side terminals (55) engaged with the battery-side terminals (49). The battery case (33) is arranged below a seat (29), and pressing holders (42) that press the batteries (B) housed in the battery case (33) from above are provided while making a front and rear pair for each battery (B). The battery case (33) is formed in a bottomed box shape with an upper side open. Each pressing holder (42) is provided with a rubber portion (42c) brought into contact with an upper surface of each battery (B).