Electro-Optical Capacitor Wiring Layout With Integrated Relay Contact

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Solution Overview

Problem

The manufacturing process of electro-optical devices, such as liquid crystal devices, becomes complicated due to the need for separate steps to form trenches and contacts on insulating films, leading to increased complexity and inefficiency.

Innovation Solution

The electro-optical device design includes a pixel electrode, first and second wiring lines, an insulating layer, a capacitor with stacked electrodes, and a relay electrode that is electrically connected through a through hole in the insulating layer, allowing for simplified manufacturing by integrating the formation of the capacitance line and first electrode in the same step.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a trench portion is formed before formation of the first capacitance electrode, then the retention capacitor can be properly connected to the wiring line, but the manufacturing process becomes complicated due to requiring separate steps for trench and contact formation

Engineering Contradiction:
Improveelectrical connectivityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the trench formation and contact formation into a single integrated structure. The relay electrode is formed to extend from the capacitance electrode through the insulating film to the wiring line, eliminating the need for separate trench and contact formation steps. This merging of functions reduces manufacturing complexity while maintaining proper electrical connectivity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The relay electrode serves multiple functions simultaneously: it acts as the capacitance electrode, provides electrical connection through the insulating film, and connects to the wiring line. This multi-functional design eliminates the need for separate specialized structures for each function, simplifying the overall manufacturing process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If separate steps are used for trench portion formation and contact formation, then each structure can be optimized independently, but the manufacturing efficiency decreases and process time increases

Engineering Contradiction:
Improvestructural optimizationVSAvoidmanufacturing efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent merges the trench and contact formation into a single formation step for the relay electrode. This integrated approach maintains manufacturing precision by ensuring proper alignment and connection while significantly improving productivity by reducing the number of manufacturing steps and process time.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the relay electrode is formed after the capacitor structure, then electrical connectivity is ensured, but the manufacturing process requires additional sequential steps

Engineering Contradiction:
Improveelectrical connectivityVSAvoidmanufacturing cycle time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The relay electrode is formed as part of the capacitor structure formation process itself, rather than as a subsequent separate step. This preliminary action ensures electrical connectivity is built-in during the primary manufacturing process, eliminating the need for additional sequential steps and reducing overall manufacturing cycle time.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11978745B2Electro-optical device, method for manufacturing electro-optical device, and electronic apparatus
Publication Date: 2024.05.07 SEIKO EPSON CORP
  • US11978745B2 patent drawing
  • US11978745B2 patent drawing
  • US11978745B2 patent drawing

AI summary

An electro-optical device includes a pixel electrode disposed in a display area, a first wiring line, a second wiring line, an insulating layer disposed between the first wiring line and the second wiring line, a capacitor disposed in the display area, and including a first electrode, a capacitance insulation film, and a second electrode stacked in this order on the second wiring layer side surface of the insulating layer, with the first electrode being electrically connected to the second wiring line, and a relay electrode disposed outside the display area, and through the insulating layer, contacted with the first wiring line at the insulating layer side surface of the first wiring layer line and the second wiring line at an opposite side surface of the second wiring line with respect to the insulating layer side.