Electroactive Polymer Haptic Sensor Array

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Solution Overview

Problem

Conventional touch screen displays are limited by separate systems for touch sensing, force or intensity touch sensing, and haptic feedback modalities, leading to increased form factor, reduced mechanical flexibility, and limitations in signal-to-noise ratio and power performance, as well as requiring users to visually interact with the screen for accurate input.

Innovation Solution

The integration of electroactive devices with nanovoided electroactive polymer elements that can function as both touch sensors and haptic feedback elements, utilizing an array of electrodes and control circuitry to detect changes in parameters such as resistance, capacitance, or inductance in response to external forces, allowing for combined sensing and feedback in a single layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate systems are used for touch sensing, force sensing, and haptic feedback, then each function can be independently optimized, but the overall device complexity and form factor increase

Engineering Contradiction:
Improvefunctional independenceVSAvoidsystem integration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines touch sensing, force sensing, and haptic feedback functions into a single integrated electroactive polymer layer. The electroactive polymer serves multiple functions simultaneously: it acts as a deformable element for touch sensing, a force-sensitive element for pressure detection, and an actuator for haptic feedback generation. This merging eliminates the need for separate systems while maintaining functional capabilities through the polymer's inherent electro-mechanical coupling properties.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The electroactive polymer layer is designed to perform multiple functions universally. The same polymer layer that enables capacitive touch sensing also provides force sensing through its deformability and haptic feedback through its actuation response to applied voltages. This multi-functionality is achieved by exploiting the polymer's bidirectional electro-mechanical coupling, where electrical fields induce mechanical deformation and mechanical deformation modulates electrical capacitance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If multiple separate layers are used for different touch and haptic functions, then each layer can be optimized for its specific function, but mechanical flexibility and spatial resolution are reduced

Engineering Contradiction:
Improvefunctional performanceVSAvoidmechanical flexibility
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent merges multiple functional layers into a single electroactive polymer layer structure. Instead of stacking separate layers for touch sensing, force sensing, and haptic feedback, the invention uses one polymer layer that inherently provides all three functions. This consolidation maintains mechanical flexibility by eliminating inter-layer interfaces and adhesive bonds that would restrict deformation, while preserving spatial resolution through the polymer's uniform thin-film structure.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If conventional separate systems are used, then fabrication can be simplified, but fabrication yield and power performance are limited

Engineering Contradiction:
Improvefabrication processVSAvoidfabrication yield
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent changes the fundamental material parameter from conventional rigid or semi-rigid sensor materials to a soft electroactive polymer material. This parameter change enables single-layer fabrication processes that are simpler and more scalable than multi-layer assembly processes. The polymer can be deposited as a thin film using standard thin-film deposition techniques, and its electro-mechanical properties emerge from the material's inherent characteristics rather than requiring complex multi-step assembly, thereby improving fabrication yield.

Inventive Principle:
Principle #35Parameter changes

4Measurement precision

If smooth surface regions are used for touch sensing, then touch sensitivity is improved, but users must visually register touch input which reduces ease of operation

Engineering Contradiction:
Improvetouch sensing accuracyVSAvoidvisual registration requirement
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent applies local quality by creating spatially varying surface properties on the electroactive polymer layer. While maintaining overall smoothness for accurate touch sensing, the polymer's deformability allows for localized surface texture generation through electrostatic actuation. Different regions of the polymer can be selectively deformed to create tactile patterns or raised features that provide haptic cues to users, enabling tactile registration without compromising the underlying smooth surface needed for precise capacitive sensing.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables improved user interaction without visual attention, reduces device complexity and size, enhances mechanical flexibility and signal-to-noise ratio, and provides efficient haptic feedback, facilitating tactile interaction with electronic devices.

Implementation Method 1

The electroactive polymer element may include a nanovoided polymer material that is mechanically deformable in response to an electric field generated by a potential difference between the first electrode and the second electrode

Methodology Applied
Scientific EffectElectroactive polymer: Electroactive Polymer

Implementation Method 2

The deformation of the electroactive polymer element by an external force may produce a change in at least one parameter between the first electrode and the second electrode. The at least one parameter may include, for example, at least one of a resistance, a capacitance, or an inductance

Methodology Applied
Scientific EffectCapacitance change: Capacitance

Data Source

PatentUS11256331B1Apparatuses, systems, and methods including haptic and touch sensing electroactive device arrays
Publication Date: 2022.02.22 META PLATFORMS TECHNOLOGIES LLC
  • US11256331B1 patent drawing
  • US11256331B1 patent drawing
  • US11256331B1 patent drawing

AI summary

Embodiments of the present disclosure are generally directed to apparatuses, systems, and methods that utilize electroactive devices in connection with haptic devices (e.g., haptic touch sensors or haptic feedback elements). In some examples, a haptic feedback system may include an array of electroactive devices, each electroactive device including 1) a first electrode, 2) a second electrode, and 3) an electroactive polymer element disposed between the first electrode and the second electrode. The electroactive polymer element may include a nanovoided polymer material that is mechanically deformable in response to an electric field generated by a potential difference between the first electrode and the second electrode. The system may also include control circuitry electronically coupled to the array and configured to apply a voltage to at least one of the first electrode or the second electrode. Various other apparatuses, systems, and methods are also disclosed.