Electrochromic Layer Gradient for Faster Color Switching

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Solution Overview

Problem

Existing electrochromic devices suffer from low reaction rates and inefficient color transitions, limiting their operational performance and efficiency.

Innovation Solution

An electrochromic device design featuring inorganic nanoparticles with varying particle sizes along the thickness direction, a conductive polymer with a thin coating, and a polar solvent treatment to enhance electrical conductivity and ion transfer paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a uniform thickness of conductive polymer is used in the electrochromic layer, then the manufacturing process is simple, but the reaction rate and color change efficiency are low

Engineering Contradiction:
Improvereaction rateVSAvoidelectrochromic layer structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The electrochromic layer is designed with non-uniform conductive polymer thickness: a first thickness in the lower portion (near substrate) and a second thickness in the upper portion (near electrolyte), where the first thickness is greater than the second thickness. This local variation optimizes both reaction rate and color change efficiency while maintaining manufacturability.

Inventive Principle:
Principle #3Local quality

2Reliability

If the conductive polymer layer is made thicker to improve conductivity, then electrical conductivity improves, but ion transfer paths become longer and color change efficiency decreases

Engineering Contradiction:
Improveelectrical conductivityVSAvoidcolor change efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The conductive polymer thickness is optimized locally: thicker in the lower portion to ensure adequate electrical conductivity and charge storage, and thinner in the upper portion to maintain short ion transfer paths for efficient color change. This resolves the contradiction between conductivity and response speed.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of uniformly increasing thickness in one dimension, the solution varies thickness along the vertical dimension (from substrate to electrolyte interface), creating a gradient structure that simultaneously optimizes both electrical conductivity and ion transfer efficiency.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves reaction rates and color change efficiency, enhancing operational performance and power consumption efficiency without compromising electrochromic device functionality.

Implementation Method 1

Electrochromism is a phenomenon in which a material reversibly changes color and/or opacity depending on the direction of an electric field at the material when a voltage is applied to the material

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Implementation Method 2

Electrochromic materials are materials whose optical properties may reversibly change through electrochemical oxidation and reduction reactions

Methodology Applied
Scientific EffectElectrochemical oxidation and reduction reactions: Redox Reactions

Implementation Method 3

a conductive polymer filling between the inorganic nanoparticles and covering n upper portion of the inorganic nanoparticles

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 4

inorganic nanoparticles having different particle size distributions along a thickness direction of the electrochromic layer

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Data Source

PatentUS20250383567A1Electrochromic device and method of manufacturing the same and electronic device
Publication Date: 2025.12.18 SAMSUNG ELECTRONICS CO LTD
  • US20250383567A1 patent drawing
  • US20250383567A1 patent drawing
  • US20250383567A1 patent drawing

AI summary

Disclosed are an electrochromic device, a method for manufacturing the same, and an electronic device. The electrochromic device includes a first electrode, an electrochromic layer on the first electrode, an electrolyte on the electrochromic layer, and a second electrode on the electrolyte. The electrochromic layer includes inorganic nanoparticles having different particle size distributions along the thickness direction of the electrochromic layer, and a conductive polymer filling between the inorganic nanoparticles and covering an upper portion of the inorganic nanoparticles. A thickness of the conductive polymer covering the upper portion of the inorganic nanoparticles is less than about 10% of a total thickness of the electrochromic layer.