Electrochromic Devices with Spatially Varying Sheet Resistance

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Solution Overview

Problem

Large area electrochromic devices often exhibit slow and spatially non-uniform switching, known as the 'iris effect', due to voltage drops across transparent conductive coatings, leading to inconsistent transmissivity across the device.

Innovation Solution

A multi-layer electrochromic device with spatially varying sheet resistance in its electrically conductive layers, where the ratio of maximum to minimum sheet resistance is at least 2, allowing for coordinated and uniform switching across the device's area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a voltage is applied across the conducting layers of a large area electrochromic device, then the device switches from a lightened state to a darkened state, but the switching is slow and spatially non-uniform due to voltage drops across the transparent conductive coatings

Engineering Contradiction:
Improveuniformity of switchingVSAvoidswitching speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent applies local quality by varying the sheet resistance of the transparent conductive coating across different regions of the device. Specifically, the coating has a first sheet resistance value in a first region and a second sheet resistance value in a second region, with the ratio between these values being at least 2. This spatial variation in electrical properties compensates for the voltage drops that occur during switching, ensuring uniform potential distribution and thus uniform switching across the entire device area, eliminating the iris effect while maintaining rapid response

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If the device area is increased for architectural applications, then the device can cover larger windows, but the iris effect becomes more pronounced due to higher resistivity and larger voltage drops

Engineering Contradiction:
Improvedevice areaVSAvoiduniformity of transmissivity
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent addresses large area devices by implementing spatially varying sheet resistance values across the transparent conductive coating. This allows each region of the large device to have appropriately tailored electrical properties that compensate for position-dependent voltage drops, maintaining uniform transmissivity switching across the entire large area and eliminating the iris effect that normally worsens with increasing device size

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If uniform sheet resistance is used across the conductive layer, then the device structure is simple and easy to manufacture, but the voltage drop causes non-uniform transmissivity with the greatest potential at the edges and least at the center

Engineering Contradiction:
Improveconductive layer uniformityVSAvoidtransmissivity uniformity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent resolves this contradiction by deliberately introducing non-uniformity in the sheet resistance of the transparent conductive coating. By having different sheet resistance values in different regions (with a ratio of at least 2), the design compensates for the natural voltage drop gradient in large area devices, achieving uniform transmissivity switching across the device while maintaining compatibility with standard manufacturing processes for creating spatially varying material properties

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves rapid and uniform switching by controlling the voltage drop across the conductive layers, reducing the iris effect and ensuring consistent transmissivity across the entire device area.

Implementation Method 1

The first electrically conductive layer is transmissive to electromagnetic radiation having a wavelength in the range of infrared to ultraviolet and has a sheet resistance, Rs, to the flow of electrical current through the first electrically conductive layer that varies as a function of position in the first electrically conductive layer

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

When a voltage is applied across these conducting layers the optical properties of a layer or layers in between change. Such optical property changes are typically a modulation of the transmissivity of the visible or the solar subportion of the electromagnetic spectrum

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Data Source

PatentUS20250130473A1Electrochromic multi-layer devices with spatially coordinated switching
Publication Date: 2025.04.24 SMART WINDOW INC LTD
  • US20250130473A1 patent drawing
  • US20250130473A1 patent drawing
  • US20250130473A1 patent drawing

AI summary

A multi-layer device comprising a first substrate and a first electrically conductive layer on a surface thereof, the first electrically conductive layer having a sheet resistance to the flow of electrical current through the first electrically conductive layer that varies as a function of position.