Positive Electrode Termination Tape for High-Temperature Li-Ion Batteries

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Solution Overview

Problem

Lithium-ion batteries face safety hazards due to high-temperature deformations and warping of termination tapes, leading to short-circuits and potential fires or explosions, necessitating improved high-temperature safety performance.

Innovation Solution

A battery design with a termination tape on the positive electrode plate, featuring a specific area-to-width ratio and a (meth)acrylic acid termination adhesive layer, combined with a non-aqueous electrolyte solution of controlled lithium salt concentration, to minimize deformation and warping risks and enhance high-temperature stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a termination tape is used on the positive electrode plate, then the adhesive layer can maintain integrity at high temperatures, but the termination tape may deform and warp causing short-circuits

Engineering Contradiction:
Improveadhesive layer integrityVSAvoidshort-circuit risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by optimizing the area ratio of the termination tape (A/C ratio between 1-3) and controlling the lithium salt concentration (B1 mol/L) in the electrolyte solution. These parameter adjustments ensure the termination tape maintains adequate adhesive coverage without excessive size that would cause deformation and warping at high temperatures.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If the termination tape area is increased to prevent short-circuits, then coverage is improved, but deformation and warping at high temperatures worsen

Engineering Contradiction:
Improvetermination tape areaVSAvoidtermination tape stability
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The patent resolves this contradiction by establishing an optimal area ratio parameter (A/C between 1-3) for the termination tape. This parameter optimization ensures sufficient coverage area while preventing excessive size that would lead to deformation and warping at high temperatures, thus maintaining structural stability.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If lithium salt concentration is increased to improve high-voltage performance, then energy density improves, but high-temperature safety performance deteriorates

Engineering Contradiction:
Improveenergy densityVSAvoidhigh-temperature safety
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies parameter changes by optimizing the lithium salt concentration (B1 mol/L) in the electrolyte solution to achieve an optimal balance. This parameter adjustment ensures adequate energy density while maintaining high-temperature safety performance, resolving the trade-off between these two critical parameters.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240136685A1battery
Publication Date: 2024.04.25 ZHUHAI COSMX BATTERY CO LTD
  • US20240136685A1 patent drawing

AI summary

Disclosed is a battery. The battery includes a positive electrode plate, a negative electrode plate, a non-aqueous electrolyte solution, and a separator. The non-aqueous electrolyte solution includes a non-aqueous organic solvent and a lithium salt. A termination tape of the positive electrode plate is disposed at a paste coating tail of the positive electrode plate. An area of a termination tape of the positive electrode plate is A cm2; a content of the lithium salt is B1 mol/L; and a width of the positive electrode plate is C cm; wherein a ratio of A to B1 is in a range of 2-20, and a ratio of A to C is in a range of 1 to 3. The termination tape includes a substrate and a (meth)acrylic acid termination adhesive layer coated on a surface of the substrate. The battery can effectively improve high-temperature performance.