Electroless Plating Apparatus with Circulation and Filtration

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Solution Overview

Problem

Electroless plating apparatuses using batch processing methods face challenges in reducing chemical consumption, minimizing water usage, ensuring uniform plating, and maintaining solution stability, leading to inefficiencies and increased costs due to non-uniform film thickness and quality issues.

Innovation Solution

The electroless plating apparatus incorporates a substrate holder design with separate processing modules, a plating solution circulation line with temperature control and filtration, and a water removal mechanism to minimize chemical usage and enhance uniformity, along with a plating solution replenishment system for precise metal concentration management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If batch processing method is used for electroless plating, then productivity is improved, but manufacturing precision deteriorates due to non-uniform film thickness

Engineering Contradiction:
ImproveproductivityVSAvoidfilm thickness uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The substrate holder is divided into multiple independent substrate holding positions, allowing different substrates to be processed simultaneously at different stages of the plating process. This segmentation enables batch processing while maintaining uniform plating conditions for each substrate through individualized positioning and exposure control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The plating solution circulation system provides localized solution delivery to different regions of the substrate surface, ensuring uniform plating conditions across the entire substrate area. The circulation line with temperature control and filtration maintains consistent solution properties locally at each substrate position, achieving uniform film thickness throughout the batch.

Inventive Principle:
Principle #3Local quality

2Productivity

If conventional batch processing is used, then productivity is improved, but loss of substance increases due to high chemical consumption

Engineering Contradiction:
ImproveproductivityVSAvoidchemical consumption
Core Design Contradiction:
ProductivityVSLoss of substance

Solution Approach 1:

The plating solution circulation system continuously recycles and reuses the plating solution throughout the batch processing cycle. The circulation line keeps the solution in constant motion, maintaining its effectiveness and preventing depletion of active plating components, thereby reducing the need for frequent solution replacement and chemical consumption.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The filtration system continuously removes spent plating solution and replenishes fresh solution, recovering and reusing the majority of the plating solution throughout the batch process. This recovery mechanism significantly reduces chemical consumption compared to conventional batch methods where solution is discarded after single use.

Inventive Principle:
Principle #34Discarding and recovering

3Productivity

If batch processing is used, then productivity is improved, but loss of time increases due to extended cleaning time

Engineering Contradiction:
ImproveproductivityVSAvoidcleaning time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The water removal mechanism operates continuously throughout the processing cycle to remove excess water and processing solutions from substrates. This continuous action prevents water accumulation that would otherwise require extended drying and cleaning time after batch processing, thereby reducing total cycle time while maintaining productivity.

Inventive Principle:
Principle #20Continuity of useful action

4Productivity

If conventional batch processing is used, then productivity is improved, but reliability deteriorates due to solution instability

Engineering Contradiction:
ImproveproductivityVSAvoidsolution stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The temperature control system in the plating solution circulation line continuously monitors and adjusts solution temperature to maintain optimal plating conditions. This feedback control prevents temperature fluctuations that would cause solution instability and non-uniform plating, ensuring reliable and repeatable results throughout the batch processing cycle.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The filtration system automatically removes particulate contaminants and spent plating materials from the solution throughout the batch process, maintaining solution cleanliness and stability without external intervention. This self-cleaning mechanism ensures consistent solution quality and plating uniformity throughout the extended batch processing cycle.

Inventive Principle:
Principle #25Self-service

5Productivity

If batch processing is used, then productivity is improved, but manufacturing precision deteriorates due to non-uniform film quality

Engineering Contradiction:
ImproveproductivityVSAvoidfilm quality uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The plating solution circulation system delivers solution with controlled temperature and filtration to each substrate position individually, ensuring uniform plating conditions across different locations in the batch. This localized control of solution properties achieves consistent film quality throughout all substrates processed simultaneously.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The filtration system continuously removes particulate contaminants from the plating solution, maintaining solution cleanliness that prevents defects and ensures uniform film quality across all substrates in the batch. This self-cleaning mechanism eliminates variability in film quality that would otherwise arise from solution degradation during processing.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces chemical consumption, shortens cleaning times, improves plating uniformity, and extends solution lifespan by ensuring stable metal concentration and uniform film deposition, thereby increasing throughput and reducing costs.

Implementation Method 1

a plating solution circulation line with temperature control and filtration

Methodology Applied
Scientific EffectTemperature control: Heat Exchanger

Implementation Method 2

a plating solution circulation line with temperature control and filtration

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 3

a water removal mechanism to minimize chemical usage and enhance uniformity

Methodology Applied
Scientific EffectWater removal: Suction

Implementation Method 4

electroless plating apparatus and electroless plating method

Methodology Applied
Scientific EffectElectroless plating: Chemical Bonding

Implementation Method 5

a plating solution replenishment system for precise metal concentration management

Methodology Applied
Scientific EffectConcentration control:

Data Source

PatentUS9293364B2Electroless plating apparatus and electroless plating method
Publication Date: 2016.03.22 SCREEN HOLDINGS CO LTD
  • US9293364B2 patent drawing
  • US9293364B2 patent drawing
  • US9293364B2 patent drawing

AI summary

There is provided an electroless plating apparatus which, despite using a high-productivity batch processing method, can reduce the amount of a liquid chemical brought out of a processing tank, thereby reducing the cleaning time in a cleaning step, and can perform flushing easily and quickly. The electroless plating apparatus includes a pre-plating treatment module including a pre-plating treatment tank, a plating module, and an inter-module substrate transport device. The pre-plating treatment tank is provided with a pre-plating treatment solution circulation line having a temperature control function for a pre-plating treatment solution. The plating tank is provided with a plating solution circulation line having a filter and a temperature control function for a plating solution. The plating solution circulation line is connected to a flushing line for flushing the interior of the plating solution circulation line and the interior of the plating tank.