Electroless Plating Apparatus with Circulation and Filtration
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Solution Overview
Problem
Electroless plating apparatuses using batch processing methods face challenges in reducing chemical consumption, minimizing water usage, ensuring uniform plating, and maintaining solution stability, leading to inefficiencies and increased costs due to non-uniform film thickness and quality issues.
Innovation Solution
The electroless plating apparatus incorporates a substrate holder design with separate processing modules, a plating solution circulation line with temperature control and filtration, and a water removal mechanism to minimize chemical usage and enhance uniformity, along with a plating solution replenishment system for precise metal concentration management.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If batch processing method is used for electroless plating, then productivity is improved, but manufacturing precision deteriorates due to non-uniform film thickness
Solution Approach 1:
The substrate holder is divided into multiple independent substrate holding positions, allowing different substrates to be processed simultaneously at different stages of the plating process. This segmentation enables batch processing while maintaining uniform plating conditions for each substrate through individualized positioning and exposure control.
Solution Approach 2:
The plating solution circulation system provides localized solution delivery to different regions of the substrate surface, ensuring uniform plating conditions across the entire substrate area. The circulation line with temperature control and filtration maintains consistent solution properties locally at each substrate position, achieving uniform film thickness throughout the batch.
2Productivity
If conventional batch processing is used, then productivity is improved, but loss of substance increases due to high chemical consumption
Solution Approach 1:
The plating solution circulation system continuously recycles and reuses the plating solution throughout the batch processing cycle. The circulation line keeps the solution in constant motion, maintaining its effectiveness and preventing depletion of active plating components, thereby reducing the need for frequent solution replacement and chemical consumption.
Solution Approach 2:
The filtration system continuously removes spent plating solution and replenishes fresh solution, recovering and reusing the majority of the plating solution throughout the batch process. This recovery mechanism significantly reduces chemical consumption compared to conventional batch methods where solution is discarded after single use.
3Productivity
If batch processing is used, then productivity is improved, but loss of time increases due to extended cleaning time
Solution Approach 1:
The water removal mechanism operates continuously throughout the processing cycle to remove excess water and processing solutions from substrates. This continuous action prevents water accumulation that would otherwise require extended drying and cleaning time after batch processing, thereby reducing total cycle time while maintaining productivity.
4Productivity
If conventional batch processing is used, then productivity is improved, but reliability deteriorates due to solution instability
Solution Approach 1:
The temperature control system in the plating solution circulation line continuously monitors and adjusts solution temperature to maintain optimal plating conditions. This feedback control prevents temperature fluctuations that would cause solution instability and non-uniform plating, ensuring reliable and repeatable results throughout the batch processing cycle.
Solution Approach 2:
The filtration system automatically removes particulate contaminants and spent plating materials from the solution throughout the batch process, maintaining solution cleanliness and stability without external intervention. This self-cleaning mechanism ensures consistent solution quality and plating uniformity throughout the extended batch processing cycle.
5Productivity
If batch processing is used, then productivity is improved, but manufacturing precision deteriorates due to non-uniform film quality
Solution Approach 1:
The plating solution circulation system delivers solution with controlled temperature and filtration to each substrate position individually, ensuring uniform plating conditions across different locations in the batch. This localized control of solution properties achieves consistent film quality throughout all substrates processed simultaneously.
Solution Approach 2:
The filtration system continuously removes particulate contaminants from the plating solution, maintaining solution cleanliness that prevents defects and ensures uniform film quality across all substrates in the batch. This self-cleaning mechanism eliminates variability in film quality that would otherwise arise from solution degradation during processing.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration reduces chemical consumption, shortens cleaning times, improves plating uniformity, and extends solution lifespan by ensuring stable metal concentration and uniform film deposition, thereby increasing throughput and reducing costs.
Implementation Method 1
a plating solution circulation line with temperature control and filtration
Implementation Method 2
a plating solution circulation line with temperature control and filtration
Implementation Method 3
a water removal mechanism to minimize chemical usage and enhance uniformity
Implementation Method 4
electroless plating apparatus and electroless plating method
Implementation Method 5
a plating solution replenishment system for precise metal concentration management
Data Source
AI summary
There is provided an electroless plating apparatus which, despite using a high-productivity batch processing method, can reduce the amount of a liquid chemical brought out of a processing tank, thereby reducing the cleaning time in a cleaning step, and can perform flushing easily and quickly. The electroless plating apparatus includes a pre-plating treatment module including a pre-plating treatment tank, a plating module, and an inter-module substrate transport device. The pre-plating treatment tank is provided with a pre-plating treatment solution circulation line having a temperature control function for a pre-plating treatment solution. The plating tank is provided with a plating solution circulation line having a filter and a temperature control function for a plating solution. The plating solution circulation line is connected to a flushing line for flushing the interior of the plating solution circulation line and the interior of the plating tank.


